RASGULLA MANUFACTURING AND CANNING [CODE NO.3691]
Rasgulla – A very popular Bengali sweet, which is soft, Juicy & Spongy made from milk and the most popular sweet delicacy in Calcutta as well as rest of India and the world. Rasgulla is a syrupy sweet of Bengal and Orissa. It is mainly prepared by kneading chhena and a small amount of semilina. These are rolled into small balls, and then boiled in light syrup made of sugar. This is done until the sugar enters the balls. Read on to find out more interesting information about the history, origin and the background of rasgulla.
India accounts for nearly 18.6% of world milk production and is one of the largest milk producers. Moreover, according to an estimate 50-55% of the milk produced is converted to indigenous milk products such as yogurt, rasgulla, etc. Rasgulla (a sweet syrup cheese ball) most popular in the regions of South Asia, manufactured from Chhana (a precipitate obtained by heat and acid coagulation of milk) balls. Traditional Indian dairy products account for over 90% of all dairy products consumed in India.
It contains fat, high protein, minerals (mainly phosphorus and calcium) and vitamins (fat soluble - vitamin A and D). 100g of Rasgulla contains 186 calories and out of which carbohydrate, fat and protein provide 153, 17, and 16 calories, respectively. Rasgulla is defined as popular Indian sweetmeat with high textural values and also common milk product .
COST ESTIMATION
Plant Capacity 5000 Kg/Day
Land & Building (300 sq.mt.) US$ 56 Th.
Plant & Machinery US$ 43 Th.
Working Capital for 1 Month US$ 6 Lac
Total Capital Investment US$ 8 Lac
Rate of Return 150%
Break Even Point 20%
INTRODUCTION
HISTORY OF RASGULLA
MILK AND SWEETS ARE PART OF PUJAS IN INDIA
RASAGULLA IS A TRADITIONAL SWEET OF BENGAL
FAMOUS INDIAN SWEET IS MAINLY MADE OF PANEER
GENERAL FLOW FOR PROCESSING
THE GENERAL FLOW DIAGRAM OF MANUFACTURING RASGULLA
CHHANA PREPARATION
TEXTURE OF RASGULLA
CHEMICAL COMPOSITION OF RASGULLA
SPECIFICATION FOR CANNED RASOGOLLA
REQUIREMENTS
PACKING, MARKING AND STORAGE
BANGLADESH: SOCIAL GAINS FROM DAIRY DEVELOPMENT
TYPES & DERIVATIVES
TYPES OF RASAGULLA
DERIVATIVES OF RASAGULLA
VARIATIONS OF THE RASGULLA
CHENNA PODA
CHENNA GAJA
RAJBHOG
KAMALA BHOG
NOLEN GURER RASGULLA
RASMALAI
MINI RASGULLAS
BAKED RASGULLAS
RASGULLA ICE-CREAM
RASGULLA PUDDING
IMPORTANT FACTORS AFFECTING THE QUALITY
IMPORTANCE OF CHHANA
IMPORTANT FACTORS AFFECTING THE QUALITY OF RASAGULLA
QUALITY OF RASAGULLA IS MUCH SOFTER WHEN THE KNEADING TIME
IS INCREASED
HEALTH BENEFITS
MARKET POTENTIAL OF RASGULLA
THE TRADITIONAL IMPORTANCE OF RASGULLA
REGISTRATION & LICENSES
LICENSE AND PERMIT REQUIRED FOR CANNED RASGULLA BUSINESS
FSSAI LICENSE PROCEDURE
BASIC DOCUMENTS REQUIRED –
IMPORTANCE OF FSSAI LICENSE
1. CONSUMER AWARENESS:
2. LEGAL ADVANTAGE:
3. USING THE FSSAI LOGO:
4. BUSINESS EXPANSION:
THE DOCUMENTS MANDATORY FOR OBTAINING THE CENTRAL LICENSE –
THE DOCUMENTS MANDATORY FOR OBTAINING THE STATE LICENSE –
COMMON DOCUMENTS REQUIRED FOR OBTAINING FSSAI REGISTRATION –
IMPORTANCE OF CANNED SWEETS
FROM MILK TO CANNED SWEETS- NO STONE IS LEFT UNTURNED
WHY CHOOSE THE CANNED SWEETS?
REASONS TO CHOOSE RED COW DAIRY AS CANNED SWEETS SUPPLIER
PLANT & MACHINERY
THE REQUIRED MACHINE LIST INCLUDES
MANUFACTURING PROCESS
RASGULLA MANUFACTURING PROCESS & RAW MATERIALS
PREPARATION OF CHHANNA.
MIXING & KNEADING
PREPARATION OF SUGAR SYRUP
COOKING OF RAW RASGULLA
PREPARATION OF FINAL PRODUCT
CANNING OF RASGULLA
RAW MATERIALS FOR RASGULLA
WASTE WATER TREATMENT
WASTE WATER TREATMENT TECHNOLOGIES
SUSPENDED GROWTH PROCESSES
ATTACHED GROWTH PROCESSES:
THE MAJOR METHODS FOR WASTEWATER TREATMENT ARE LISTED BELOW
CLASSIFICATION OF WASTEWER TREATMENT TECHNOLOGIES
THE RATIONALE FOR ANAEROBIC TREATMENT
ADVANTAGES:
DISADVANTAGES:
AEROBIC TREATMENT PROCESSES
ACTIVATED SLUDGE PROCESS (ASP)
IN THE FIGURE ABOVE, FOLLOWING ARE THE TERMS:
MACHINERY MANUFACTURER
RAW MATERIAL SUPPLIERS
RAW MATERIAL PHOTOGRAPHS
FRESH MILK
SUGAR
CITRIC ACID & ESSENCE.
PACKAGING MATERIALS I.E. CANS
CARDEMONS
PRODUCT PHOTOGRAPHS
MACHINE PHOTOGRAPHS
AUTOMATIC ROSOULLA MAKING MACHINE
STAINLESS STEEL STEAM JACKETED TANK
MILK WEIGHING BALANCE
KNEADER
CANNING RETORTS WITH DIAL THERMOMETER, PRESSURE GAUGE
SAFETY VALVE
AUTOMATIC CAN -MACHINE
CAN EMBOSSING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
