CONFECTIONERY MANUFACTURING PLANT (CAP: 3 TON/DAY)
[EIRI/EDPR/4621] J.C.: 2838US$
INTRODUCTION
Confectionery or sweetmeats are preserved edible delicacies consisting of a solid or crystalline phase and a liquid or non-crystalline phase, the relative proportion of which determine the type of confectionery. The principal types of confectionery are hand boiled goods, chocolates, caramel and toffee and lozenges.
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building ( sq.mt.) US$ 1.89 Lac
Plant & Machinery US$ 3.00 Lac
Working Capital for 2 Months US$ 2.54 Lac
Total Capital Investment US$ 7.70 Lac
Rate of Return 20%
Break Even Point 68%
CONTENTS
INTRODUCTION
PRODUCT PROPERTIES
B.I.S. SPECIFICATIONS
MARKET
RAW MATERIALS
SWEETENING AGENTS:
COCOA BEAN:
FLAVOUR:
COLOURS:
OTHER INGREDIENTS:
PROCESS OF MANUFACTURING (BASED ON AUTOMATION)
THECOMMON CONFECTIONERYARE:
MANUFACTURE OF HAND CANDY:
COMPOSITION OF FONDANTS
PROCESS FLOW DIAGRAM FOR MANUFACTURING OF TOFFEE AND CARAMEL
FLOW DIAGRAM OF NUTTIES MANUFACTURING:
FLOW DIAGRAM OF CHOCOLATE MAKING:
STANDARD OPERATING PROCEDURE FOR CHOCOLATE MAKING
CHOCOLATE COATING FOR NUTTIES:
BANKING SYRUP MAKING:
IMPORTANCE OF BANKING SYRUP
DEXTRIN GLAZE MAKING:
IMPORTANCE OF DEXTRINGLAZE
MACHINERIES & EQUIPMENTS
DISSOLVING
* TANK SPECIFICATION
CONVEYING
* PUMP SPECIFICATION
STORAGE
* TANK SPECIFICATION
* VACUUM CONTINUOUS MICRO-FILM COOKER UNIT (DOUBLE COOKERS) SPECIFICATION
* ESSENCE, PIGMENT, SYRUP AND ACID MIXING MACHINE SPECIFICATION
* ONLINE FEEDING WEIGHING PUMP (MADE IN GERMAN) SPECIFICATION
* ESSENCE, PIGMENT, SYRUP AND ACID MIXING MACHINE SPECIFICATION
* SERVO DEPOSITING MACHINE (DOUBLE DEPOSITING HEADS)
SPECIFICATION
* COOLING MACHINE SPECIFICATION
* SYRUP PIPE SPECIFICATION
* HARD CANDY MOLD GENERAL SPECIFICATION
TECHNICAL SPECIFICATION
BUCKET ELEVATOR:
INSPECTION CONVEYOR:
QUALITYCONTROLLABOPERATIONS
* REMOVAL OF MOISTURE CONTENT OF MATERIAL (RAISIN) USING VACUUM OVEN.
* DETERMINATION OF BURSTING STRENGTH OF PACKAGING MATERIAL USING BURSTING STRENGTH TESTER
* PRESERVATION OF MOISTURE-SENSITIVE ITEMS BY THE USE OF DESICCATORS
* CHECK THE LEAKAGE OF PACKAGE USING LEAK TEST APPARATUS.
RELATIONSHIP OF PRESSURE CHANGE AND LEAKIN SIDE THE WORK:
* CHECKINGTHEGUIDELINESFORFREECHLORINETEST.
* DETERMINATIONOFTHEVISCOSITYOFCHOCOLATEUSINGREDWOOD VISCOMETER
PACKAGING
PROCEDUREOFPACKAGING
SPECIFICATION OF PACKAGING MATERIAL
A) FLEXIBLE POUCHES FOR PACKAGING
A) LAMINATES:
B) CO-EXTRUDED FILMS:
PERFORMANCE:
(2) A) THICKNESS TOLERANCE – (LOWER LEVEL PERMISSIBLE)
B) THICKNESS TOLERANCE – (UPPER LEVEL)
MARKET OVERVIEW
SEGMENTATION
BY TYPE ANALYSIS
CONFECTIONERY MARKET
BY PRODUCT TYPE
KEY SEGMENTS PROFILED IN THE CONFECTIONERY INDUSTRY SURVEY
BY TYPE:
OTHERS (MARSHMALLOWS, NOUGAT, LOLLIPOPS, AND LIQUORICE)
CONFECTIONERY MARKET
BY AGE GROUP
CONFECTIONERY MARKET
BY DISTRIBUTION CHANNEL
MAJOR PLAYER’S
AVAILABILITY OF TECHNOLOGY/KNOW HOW
FOREIGN EQUIPMENT MANUFACTURERS
MANUFACTURING PROCESS OF CONFECTONERIES
BUBBLE-GUM MAKING PLANT
BUBBLE-GUM WRAPPING
FLAT LOLLYPOP MAKING PLANT
COOKING OF SUGAR BATCH
FORMING IN ROTARY FLAT LOLLIPOP MAKING AND SANDWICH PACKING MACHINE
TOFFEE MANUFACTURING PLANT
COOKING:
FORMING AND WRAPPING:
STORAGE AND CURING:
PRODUCTION:
DOCUMENTS REQUIRED TO GET LICENSES
LIST OF DOCUMENTS:
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
DEPRECIATION:
FIXED ASSETS:
WORKING CAPITAL:
BREAK-EVEN POINT:
OTHER FIXED EXPENSES:
MARGIN MONEY:
TERM LOANS:
TOTAL LOAD:
LAND AREA/MAN POWER RATIO:
PACKAGING TYPES
RAW MATERIAL SUPPLIERS
PROCESSING MACHINES MANUFACTURES
SOME OTHER SUPPLIERS OF PLANT AND MACHINERY
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
BAG SEALING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
UTILITIES
ELECTRICITY
WATER
WAREHOUSING & DISTRIBUTION
STORAGE CONDITION
DISPATCH
UTILITIES (EQUIPMENTS)
WATER TREATMENT PLANT
STEAM GENERATING SYSTEM
REFRIGERATION SYSTEM:
POWER
WORKING
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
