Amla Processing (Amla Juice, Powder, Chyavanprash, Amla Murabba, Barfee, Ladoo, Candy)

AMLA PROCESSING (AMLA JUICE, POWDER, CHYAVANPRASH, AMLA MURABBA, BARFEE, LADOO, CANDY) 

[EIRI/EDPR/4592] J.C. 2809XL

Amla (Scientific name: Emblica Officinal’s) also known as an Indian Gooseberry, is a deciduous tree of from the Phyllanthaceae family of trees. Amla tree is a small to medium sized deciduous tree with an average height of 8-18m, with thin light grey bark exfoliating in small thin irregular flakes, exposing the fresh surface of a different colour underneath the older bark. The average girth of the main stem is 70cm. In most cases, the main trunk is divided into 2 to 7 scaffolds very near to the base Leaves are 10-13mm long, 3mm wide, closely set in pinnate fashion which makes the branches feathery in general appearance. After setting of the fruits leaves develop. Flowers are unisexual, 4 to 5mm in length, pale green in colour, borne in leaf axils in clusters of 6 to 10. Fruits are fleshy, almost depressed to globose shape, 2.1-2.4 cm in diameter, 5.3-5.7 g in weight, 4.5-5.0 mL in volume. The stone of the fruit is 6 ribbed, splitting into three segments each containing usually two seeds; seeds are 4-5 mm long and 2-3mm wide, each weighing 572 to 590 mg.

Amla extract is derived from the plant species known as Emblica Officinalis and falls under the category of super fruit. Amla or Indian gooseberry is a fruit indigenous to the Indian subcontinent. Due to rise in demand for amla extract, Emblica Officinalis is currently grown commercially in various regions of the world. Amla contains a high amount of salt, carbohydrates, iron, phosphorous, calcium, vitamins and amino acids. Primarily, amla extract are available in powder and pulp forms. The below figure shows the chemical constitutes and composition of Amla fruit pulp composition.

COST ESTIMATION

Plant Capacity            7000 Ltr & Kg./Day  

Land & Building ( sq.mt.)    Rs. 1.70 Cr    

Plant & Machinery                    Rs. 5.37 Cr 

Working Capital for 2 Months    Rs. 5.74 Cr 

Total Capital Investment          Rs. 13.45 Cr 

Rate of Return                          26%

Break Even Point                      54%

CONTENTS

INTRODUCTION

FIGURE 1: AMLA

FIGURE 2: CHEMICAL COMPOSITION OF AMLA PULP

FIGURE 3: HEALTH BENEFITS OF AMLA

VARIOUS PREPARATIONS AND PROCESSED FOOD IS BEING USED FROM AMLA THEY INCLUDE THE FOLLOWING:

GLOBAL SCENARIO OF AMLA

ON THE BASIS OF APPLICATION, THE MARKET IS SEGMENTED INTO

SOME OF THE KEY PLAYERS IDENTIFIED ACROSS THE VALUE CHAIN OF THE GLOBAL INDIAN GOOSEBERRY MARKET INCLUDES ARE MENTIONED BELOW:

TECHNICAL PROCESS FLOW

AMLA SUGAR CANDY:

FIGURE 13: FLOW CHART FOR PREPARATION OF AMLA CANDY

AMLA PICKLE:

FIGURE 12: FLOW CHART FOR PREPARATION OF AMLA PICKLE

AMLA POWDER:

FIGURE 13: FLOW CHART FOR PREPARATION OF AMLA POWDER

BRIEF PROJECT DETAILS

THE ONE DISTRICT ONE PRODUCT (ODOP)

THE ONE DISTRICT ONE PRODUCT (ODOP)

PROJECT RATIONALE

PROJECT OBJECTIVE

THE KEY OBJECTIVE OF THE PROPOSED PROJECT ARE AS FOLLOWS:-

PROJECT OBJECTIVE

KEY GAPS IDENTIFID

PROPOSED INTERVENTIONS:

BASED ON STRATEGY, THE FOLLOWING KEY INTERVENTIONS HAVE BEEN IDENTIFID:

KEY IMPACTS:

INDUSTRY AND MARKET ANALYSIS

CLIMATE CONDITIONS

VARIETIES GROWN IN INDIA

BANARASI:

NA-9:

NA-10:

FRANCIS:

NA-7:

KANCHAN:

NA-6:

CHAKIYA:

PRODUCT RANGE:

NUMBER OF UNITS REGISTERED:

INVESTMENT IN UNITS:

ACCESS TO FINANCE:

KEY CHALLENGES FACED BY INDUSTRY:

PRODUCTION PROCESS OF AMLA PRODUCTS:

AMLA CANDY –

AMLA PICKLE -

AMLA POWDER -

SWOT ANALYSIS

STRENGTHS -

WEAKNESSES -

OPPORTUNITIES -

THREATS -

DETAIL BRIEF OF MAIN FACILITY PROPOSED

ASEPTIC PACKAGING

WHAT IS ASEPTIC PROCESSING?

ASEPTIC PACKAGING MATERIALS

POLYETHYLENE

FILM FOIL

WHY ASEPTIC PACKAGING NEED FOR AMLA PRODUCTS

INCREASED SHELF LIFE

REDUCED SHIPPING AND DISTRIBUTION COSTS

NO PRESERVATIVES REQUIRED

ECO-FRIENDLY

MAINTAINS QUALITY OF CONTENTS

HOW DOES ASEPTIC FILLING WORK?

PROCESSING EFFECT ON PRODUCT QUALITY-

SELECTION OF ASEPTIC CONTAINERS

ASEPTIC CONTAINERS

ASEPTIC PROCESSING -ESSENTIAL ELEMENTS

SELECTION OF ASEPTIC CONTAINERS:-

EFFECT ON FLAVOR AND AROMA:

EFFECT ON NUTRITION:

COMMONLY USED FOR-

PACKAGING OF:- AMLA PRODUCTS

DIAGRAMS OF THE ASEPTIC PACKAGING PROCESSES

AN EXAMPLE OF AN INDUSTRIAL ASEPTIC PACKAGING MACHINE

WHAT ARE PACKAGING AND LABELLING –

THE FOLLOWING ARE THE FUNCTIONS OF PACKAGING:

CONTENT PROTECTION:

PRODUCT DENSITY:

PROMOTIONAL TOOL:

PRODUCT IDENTICATION:

USER CONVENIENCE:

THE FUNCTIONS OF LABELLING:

PRODUCT IDENTICATION:

PRODUCT GRADES:

PRODUCT DESCRIPTION:

PRODUCT PROMOTION:

WHY AMLA FARMER NEED PACKAGING AND LABELLING

PACKAGING AND LABELING PROCESS:

PACKAGING AND LEBELLING MACHINES:

DETAILS OF ASEPTIC PROCESSING AND PACKAGING

DIRECT SYSTEMS:

INDIRECT SYSTEMS:

ASEPTIC PACKAGING

KIND OF ASEPTIC FILLING MACHINE

THERE ARE 3 KINDS OF ASEPTIC FILLING MACHINE BASICALLY WITH THE FOLLOWING TYPES:

ASEPTIC PACKAGING TECHNOLOGY BASICALLY INCLUDES THE FOLLOWING FEATURES:

TETRA PAK CARTON ASEPTIC FILLING AND PACKAGING EQUIPMENT

PET BOTTLE ASEPTIC FILLING AND PACKAGING EQUIPMENT

ASEPTIC BAG IN DRUM FILLING EQUIPMENT

AMLA

CHEMICAL COMPOSITION OF AMLA

OTHER NAMES FOR AMLA

MEDICINAL AND HEALTH BENEFITS OF AMLA

1: AMLA AND HYPERTENSION

2: AMLA IN DIABETES

3: AMLA AND DIGESTION

4: AMLA AND MENTAL HEALTH

5: AMLA AND WEIGHT LOSS

6: AMLA OIL AND HAIR HEALTH

7: HEALTHIER EYES

8: AMLA AND POLYCYSTIC OVARY SYNDROME

9: AMLA AND SKIN HEALTH

10: AMLA PRODUCTS AND THEIR RECOMMENDED DOSAGES

BENEFITS OF AMLAJUICE

1. PROMOTES IMMUNE FUNCTION

2. ENHANCES LIVER HEALTH

3. SUPPORTS HEALTHY DIGESTION

4. PROMOTES HEART HEALTH

5. MAY INCREASE HAIR GROWTH

USES & APPLICATIONSOF AMLA ITD PRODUCTS

AMLA MURABBA

AMLA FRUIT

PROPERTIES & CHARACTERISTICS OF AMLA FRUIT

THE FRUIT PULP CONTAINS

SPECIFIC GRAVITY 31OC - 0.9220

THE COMPONENT FATTY ACIDS OF THE OIL ARE:

BENEFITS OF AMLAFRUIT JUICE POWDER

THE POWERHOUSE OF NUTRITION

BOOST YOUR IMMUNE SYSTEM AND PROMOTE NATURAL DETOXIFICATION

ULTIMATE ANTIOXIDANT SUPPORT

GET HEALTHY, GLOWING AND MORE RESILIENT SKIN

BOOST YOUR GUT HEALTH WITH THE MOST GUT-FRIENDLY SUPERFOOD

HELPS IMPROVE YOUR HEART HEALTH

BOOST METABOLISM FOR HEALTHY WEIGHT MANAGEMENT

MARKET OVERVIEW OF AMLA EXTRACT

AMLA EXTRACT MARKET SHARE INSIGHTS

AMLA PROCESSING AND MARKETING IN INDIA

GLOBAL SCENARIO

INDIAN SCENARIO

PROCESSING

FINANCIAL FEASIBILITY

SWOT ANALYSIS OF CULTIVATION

CONCLUSION

PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF AMLA FRUIT PRODUCTS

PROCESSING OF AMLA

PROCESS FLOW DIAGRAM OF AMLA JUICE

SPRAY DRYING OF AMLA JUICE POWDER

FIGURE: PROCESS FLOWCHART FOR SPRAY DRYING OF AMLA JUICE

POWDER ANALYSIS

MOISTURE CONTENT

WATER SOLUBILITY INDEX

WATER ACTIVITY

COLOUR ANALYSIS OF POWDER

PROXIMATE COMPOSITION

HIGH-PRESSURE LIQUID CHROMATOGRAPHY (HPLC) ANALYSIS OF ASCORBIC ACID

DETERMINATION OF ANTIOXIDANT ACTIVITY

TOTAL PHENOLIC CONTENT

SEM ANALYSIS

PROCESS OF MANUFACTURE OF AMLA MURABBA

IF DESIRED INGREDIENTS

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA MURABBA

MANUFACTURING PROCESS OF AMLA BURFEE

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA BURFEE

MANUFACTURING PROCESS OF AMLA LADOO

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA LADOO

MANUFACTURING PROCESS OF AMLA CANDY

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF AMLA CANDY

POST HARVESTING TECNOLOGY OF AMLA

AMLA PRESERVE

INGREDIENTS

GENERAL CONSIDERATIONS

1) RAPID PROCESS

2) SLOW PROCESS

AMLA CANDY

INGREDIENTS

METHOD

AMLA SPICED CANDY

INGREDIENTS

METHOD

AMLA JAM

INGREDIENTS

AMLA JUICE

AMLA RTS

AMLA SQUASH

AMLA SAUCE

INGREDIENTS

AMLA PICKLE

AMLA BASED MOUTH FRESHENER

AMLA SWEET CANDY

SEQUENCES IN CHYANPRASH

KASHAYA PREPARATION

PART 1 – BOILING OF KASHAYA –

RULES FOR PREPARING KASHAYA

HERBS FOR KASHAYA

FILTERING THE KASHAYA

PART 2 – FILTER THE KASHAYA, ADD SUGAR AND FILTER AGAIN.

AMLA FRYING IN GHEE

PART 3- DE-SEED AMLAS, FRY THE AMLA PULP IN GHEE.

BOILING OF KASHAYA

PART 4 – FRIED AMLA+KASHAYA + SUGAR -> BOIL

AVALEHA SIDDHA LAKSHANA

SIGNS TO OBSERVE WHILE BOILING THE SUGAR + KASHAYA + AMLA PULP MIX

PRAKSHEPA DRAVYAS

PART 5: SEMISOLID MASS -> STOP HEATING ADD SPICES (PRAKSHEPA) -> ADD HONEY

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)