Detailed Project Report on metal cutting of and grinding wheels (abbrasive cutting wheels)

Detailed Project Report on metal cutting of and grinding wheels (abbrasive cutting wheels)

METAL CUTTING - OFF & GRINDING WHEELS (ABRASIVE CUTTING WHEELS)

 [EIRI/EDPR/7067](J.C.4148)

  Abrasives  grinding  wheels  are  common  for  every  engineering industry.  These  wheels are used as a  metal-cutting  tool.Every grinding wheel has two main components:-1. abrasive and 2.Bonding material.  Abrasive grains perform the actual cutting  action  on the work-pieces. While Land holds these grains strongly in  their position  during service. The etaining force,  with  which  the abrasive grains are hold securely and rigidly in their respective place,  determines the grade. The actual spacing  among  abrasive grids  in  a  wheel or any other abrasive product,  is  known  as structure.


COST ESTIMATION

Project Report                                    Metal cutting 

Land & Building (4000 Sq.Mtr)  Rs. 27.00 Lacs    

Plant & Machinery                               Rs. 30.00 Lacs 

Working Capital for 1 Month        Rs. 19.40 Lacs 

Total Capital Investment                    Rs. 81.15 Lacs 

Rate of Return                                      132%

Break Even Point                                21%


CONTENTS


1.   INTRODUCTION                                      

2.   AUTOMATION OF PRESES                             

3.   GRADE OF ABRASIVE WHEELS                         

4.   DIAMOND WHEELS                                   

5.   GRINDING WHEEL SELECTION                         

6.   USE & APPLICATION                                

7.   RAW MATERIALS                                    

8.   NATURAL ABRASIVES & THEIR AVAILABILITY           

9.   ARTIFICIAL ABRASIVES                             

10   MARKET SURVEY                                     

11.  GRINDING COST COMPUTATION                         

12.  MARKET SURVEY                                     

13.  MANUFACTURES OF GRINDING WHEELS & RINGS.         

14.  RAW MATERIAL SUPPLIERS                            

15.  PLANT & MACHINERY SUPPLIERS                       

16.  MANUFACTURING PROCESS                             

17.  PROCESS FLOW SHEET                                

18.  PLANT LAYOUT                                      

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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