COMMERCIAL REFRIGERATION MANUFACTURING PLANT
[EIRI/EDPR/4683] J.C.: 2900XL
Commercial refrigeration is an essential part of many businesses and industries. The process of commercial refrigeration involves the use of various components, including compressors, evaporators, condensers, and refrigerants, which work together to regulate the temperature and humidity inside the refrigerated space.
Commercial refrigeration in India is seeing a substantial rise after the pandemic. The increased demand for frozen food across the globe and the establishment of cold chains, increased cloud kitchens, etc are contributing to the growth of commercial refrigeration in India.
If you are someone who is starting up a food retail store, a bakery, a restaurant, or working in either of the above-mentioned arenas, then you must be well aware of the importance of commercial refrigerators.
Buying a commercial refrigerator is one of the most important investments you make while setting up your business. Thus, it’s important for you to have information about its type, and how you can use it in the best way possible.
COST ESTIMATION
Plant Capacity 500 Nos/Day
Land & Building (12,000 sq.mt.) Rs. 7.79 Cr
Plant & Machinery Rs. 12.41 Cr
Working Capital for 3 Months Rs. 126.79 Cr
Total Capital Investment Rs. 148.19 Cr
Rate of Return 49%
Break Even Point 24%
CONTENTS
INTRODUCTION
HISTORY OF COMMERCIAL REFRIGERATION
TYPES OF COMMERCIAL REFRIGERATION
WALK-IN COOLERS AND FREEZERS
REACH-IN REFRIGERATORS AND FREEZERS
DISPLAY CASES
BEVERAGE COOLERS
ICE MACHINES
REFRIGERATED PREP TABLES
BLAST CHILLERS
USES AND APPLICATIONS
DEEP/CHEST FREEZER
USES
VISI COOLER/FREEZER
USES
REACH-IN FREEZERS
USES
UNDER COUNTER
USES
BACK BAR
USES
B.I.S. SPECIFICATION
MANUFACTURING PROCESS FLOW CHART
MANUFACTURING METHODOLOGY
FIGURE: ELECTRIC CIRCUIT
SCHEMATIC DIAGRAM OF A VAPOUR COMPRESSION REFRIGERATION CYCLE
COMPONENTS OF A COMMERCIAL REFRIGERATION SYSTEM
COMPRESSOR
CONDENSER
EVAPORATOR
EXPANSION VALVE
REFRIGERANT
THERMOSTAT
WHAT IS THE DIFFERENCE BETWEEN COMMERCIAL AND INDUSTRIAL REFRIGERATION
DIFFERENCES IN DESIGN AND COMPONENTS
DIFFERENCES IN APPLICATIONS
DIFFERENCES IN MAINTENANCE AND REPAIR
REFRIGERANT LEAKS
ELECTRICAL PROBLEMS
COMPRESSOR FAILURE
DIRTY COILS
IMPROPER MAINTENANCE
INDUSTRY OVERVIEW
GLOBAL AIR CONDITIONER MARKET
OVERVIEW
GLOBAL MARKET SIZE OF AIR CONDITIONERS
THE FOLLOWING ARE THE MAJOR REASONS FOR GROWTH IN THE AIR CONDITIONER MARKET:
RISING TEMPERATURES:
INCREASE IN REAL ESTATE ACTIVITIES:
DEVELOPMENTS IN AIR CONDITIONER MARKET:
MARKET ANALYSIS OF AIR CONDITIONERS BY TYPE
THE MAIN CATEGORIES OF AC’S ARE:
INVERTER AIR CONDITIONER
FIXED FREQUENCY AIR CONDITIONER
ROOM AC’S
WINDOW AC
SPLIT AC
COMMERCIAL AC’S
MARKET ANALYSIS OF AIR CONDITIONERS BY REGION
AIR CONDITIONERS MARKET SIZE BY REGION (IN USD MILLIONS)
INDIA AIR CONDITIONER MARKET
INDIAN AIR CONDITIONER MARKET SIZE
THE GROWTH OF THE AIR CONDITIONER MARKET IN INDIA IS SUPPORTED BY THE FOLLOWING SECTORS:
COMMERCIAL CONSTRUCTION
OFFICE SPACES
RETAIL
WAREHOUSES
RESIDENTIAL REAL ESTATE
MARKET ANALYSIS OF AIR CONDITIONERS BY TYPE – INDIAN MARKET
INVERTER AIR CONDITIONER
FIXED FREQUENCY AIR CONDITIONER
ROOM AIR CONDITIONER
COMMERCIAL AIR CONDITIONER
CHILLERS, VRF AND DUCTED AIR CONDITIONERS
A GLANCE AT THE THREE MAIN TYPES OF AIR CONDITIONERS IN THE MARKET (IN ₹ CRORES):
VARIABLE REFRIGERANT FLOW (“VRF”)
DUCTED AIR CONDITIONER
GROWTH DRIVERS
IMPROVEMENT IN AIR QUALITY
INCREASING TEMPERATURES
GROWING DATA CENTRES
INFRASTRUCTURE CONSTRUCTION AND INCREASED DOWNSTREAM DEMAND
GOVERNMENT REGULATIONS
PRODUCTION LINKED INCENTIVE SCHEME (“PLI”) FOR WHITE GOODS (AIR CONDITIONERS AND LED LIGHTS) MANUFACTURERS IN INDIA
TARGET SEGMENTS
ELIGIBILITY FOR THE AIR CONDITIONER MANUFACTURERS
THE SCHEME IS FUND LIMITED
COMMERCIAL REFRIGERATOR MARKET
THE DIFFERENT APPLICATIONS OF COMMERCIAL REFRIGERATION ARE LISTED BELOW:
MARKET ANALYSIS BY TYPES
THE COMMERCIAL REFRIGERATION CAN BROADLY BE CLASSIFIED BY TYPE AS:
GLOBAL COMMERCIAL REFRIGERATION MARKET SIZE BY TYPE (IN USD MILLIONS)
DISPLAY SHOWCASES AND BEVERAGE REFRIGERATION
REFRIGERATION EQUIPMENT
REFRIGERATORS AND FREEZERS
ICE MERCHANDISERS AND ICE VENDING EQUIPMENT
OTHER COMMERCIAL REFRIGERATION PRODUCTS
GLOBAL COMMERCIAL REFRIGERATION MARKET SIZE – BY REGION (IN USD MILLIONS)
INDIA COMMERCIAL REFRIGERATION MARKET
MARKET ANALYSIS BY TYPE
DISPLAY SHOWCASES AND BEVERAGE REFRIGERATION
INDIA DISPLAY SHOWCASE AND BEVERAGE REFRIGERATION MARKET SIZE
REFRIGERATION EQUIPMENT
INDIA REFRIGERATION EQUIPMENT MARKET SIZE
REFRIGERATORS AND FREEZERS
INDIA REFRIGERATOR AND FREEZER MARKET SIZE
ICE MERCHANDISERS AND ICE VENDING EQUIPMENT
INDIA ICE MERCHANDISERS AND ICE VENDING EQUIPMENT MARKET SIZE
GROWTH DRIVERS
GROWTH OF END-USER INDUSTRIES:
RISING POPULATION AND URBANIZATION:
INCREASE IN AWARENESS ABOUT CLIMATE CHANGE:
INCREASED LEVEL OF TECHNOLOGICAL INTELLIGENCE:
THE GLOBAL PLAYERS
INDIAN MANUFACTURING INDUSTRY
INTRODUCTION
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
MACHINERY AND EQUIPMENT
COIL DRYING OVEN WITH ACCESSORIES
OMS VERTICAL EXPANDER BLACK TUBE SENSOR
AUTO BLAZING MACHINE
PLANT AND MACHINERY MANUFACTURERS
MIG WELDING WIRE ELECTRODE
HAIRPIN BENDER MACHINE 5-7 MM BLACK TUBE SENSORS
PRESS MACHINES
SINGLE GIRDER EOT CRANE
AMADA WELD CONTROLLER
WEIGHING MACHINES
PACKAGING MACHINE
LAB EQUIPMEMTS MANUFACTURERE/SUPPLIERS
DG SET MANUFACTURERE/SUPPLIERS
REGULATIONS AND POLICIES
STATUTORY AND COMMERCIAL LAWS
THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)
COMPETITION ACT, 2002
INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951
ELECTRICITY ACT, 2003
THE LEGAL METROLOGY ACT 2009
THE INDIAN BOILERS ACT, 1923
LAWS RELATING TO LABOUR AND EMPLOYMENT
THE MINIMUM WAGES ACT, 1948
PAYMENT OF WAGES ACT, 1936
THE PAYMENT OF GRATUITY ACT, 1972
PAYMENT OF BONUS ACT, 1965
THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970
THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976
CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986
THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")
THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013
THE INDUSTRIAL DISPUTES ACT, 1947
INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;
INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946
APPRENTICES ACT, 1961
ENVIRONMENTAL LAWS
WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)
THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)
TAX LAWS
THE INCOME TAX ACT, 1961
THE GOODS AND SERVICES TAX ACT, 2017
INTELLECTUAL PROPERTY LAWS
THE TRADEMARKS ACT, 1999
THE DESIGNS ACT, 2000
FOREIGN INVESTMENT REGULATIONS
OTHER LAWS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
WASTE MINIMIZATION IN PRODUCTION
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
ORGANIZATION CHART
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
PLANT LAYOUT
ADDRESSES OF FINANCIAL INSTITUTIONS
LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES
DOCUMENTS:
OTHER LICENSES REQUIRED FOR THE SETUP:
POLLUTION CONTROL
ENERGY CONSERVATION
PROJECT IMPLEMENTATION SCHEDULE
BRAZING MACHINE MANUFACTURERS
EXPANDER MANUFACTURER
HAIRPIN BENDER MACHINE MANUFACTURE
DOUBLE BLANK DESTACKER MANUFACTURERE
OTHER EQUIPMENTS MANUDFACTURERE
PREMIXER MANUFACTURER
POWDER COATING EQUIPMENTS
DRYER OVEN MANUFACTURERE
PRESS MACHINE MANUFACTURER
EOT CRANE MANUFACTURER
RTD CALIBRATOR MANUFACTURER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
