COLD ROLLING MILL
[EIRI/EDPR/1629] J.C. 433US$
INTRODUCTION
Reinforcing steel bars are used to help concrete withstand tension forces. Concrete by nature is sufficiently strong to compression forces, although tension forces can crack concrete. Deformed re-bars on reinforcing steel was made a standard requirement since 1968, however, plain re-bars are also used in situations where the reinforcing steel is expected to slide as usually installed in highway pavement and in segmental bridges. The deformed patter on a rebar will help the concrete to adhere to the reinforcing steel surface. The pattern on a deformed bar is not specified, however, the spacing, and the height of the ‘bumps’ is regulated.
COST ESTIMATION
Plant Capacity 250 MT/Day
Land & Building (20,000 sq.mt.) US$ 14.70 Lac
Plant & Machinery US$ 31.18 Lac
Working Capital for 2 Months US$ 82.32 Lac
Total Capital Investment US$ 1.32 Cr
Rate of Return 61%
Break Even Point 40%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET SURVAY
CURRENT FEATURES OF COMPETITIVE STRATEGY
MANUFACTURERS/SUPPLIERS OF RE-BARS
SUPPLIERS OF STRUCTURAL STEEL SECTIONS
MANUFACTURING PROCESS AND QUALITY CONTROL FOR RE-BARS
PRINCIPLES OF STEEL MAKING
REACTIONS AT SLAG-METAL INTERFACE
IMPORTANCE OF DECARBURISATION REACTION
REFINING BY OXYGEN
PREHEATING OF CHARGE IN STEEL MAKING
DEOXIDATION OF STEEL
SCRAP PRE-HEATING
MELTING-REFINING OF SPONGE IRON
MANUFACTURING PROCESS OF RE-BARS AND STEEL SECTION
QUALITY CONTROL
SUPPLIERS OF PLANT AND EQUIPMENTS (OVERSEAS)
SUPPLIERS OF PLANT AND MACHINERY
COMPLETE PLANT & MACHINERY SUPPLIERS FOR RE-BARS & STEEL SECTIONS
SUPPLIERS OF RAW MATERIALS
PROCESS FLOW CHART
PLANT LOYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
