PRODUCTION OF L-LYSINE MONOHYDROCHLORIDE
[EIRI/EDPR/4593] J.C. 2810XL
L-Lysine-HCl is an important chemical compound, coming under the category of Amino Acids. It is available in white powder or pale brownish powder and also available in crystalline structure.
It is mainly used in preparation of pharmaceutical products. It’s use is also extended for food enrichment, Animal feed enrichment, preparation of tissue culture media etc. It is highly demanded all over India.
L-Lysine monohydrochloride is a key amino acid in calcium absorption.
Now a day, its demand is growing day by day, but production is limited. So the demand supply gap is met through import from foreign countries.
L- LysinHCl is the necessary amino acid for the animal but which cannot be synthesized by them. Therefore, it is called the most restrained amino acid L-lysine monohydrochloride is a kind of feed additives which is made from corn starch and other raw materials. The producing of L-lysine monohydrochloride depends on bioengineering principle through the processing of liquid deep-level fermentation and refining.
This product contains a wealth of nutritional amino acid, protein, vitamins, betaine and protein meal. It also contains a large number of inorganic salts which can make the animals to largely assimilate and metabolize protein in the feed, and can intensify and increase the nutrition in the feed, as well as promote digestion and assimilation. At the same time, it has the features of promoting animal’s growth rate, and strengthening abilities of anti-illness. It is the ideal product among the current feed additives, and has been wildly used in different kinds of mixed feed.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (24,000 sq.mt.) Rs. 8.68 Cr
Plant & Machinery Rs. 23.73 Cr
Working Capital for 2 Months Rs. 37.49 Cr
Total Capital Investment Rs. 70.63 Cr
Rate of Return 25%
Break Even Point 100%
CONTENTS
INTRODUCTION
PRODUCT DESCRIPTION
PROPERTIES
L-LYSINE MONOHYDROCHLORIDE:-
USES AND APPLICATION
USES OF L-LYSINE:
IN FOOD PRODUCTION
IN BEVERAGE
IN PHARMACEUTICAL
IN HEALTH AND PERSONAL CARE
IN AGRICULTURE/ANIMAL FEED/POULTRY
IN OTHER INDUSTRIES
TABLE. BIOLOGICAL EVALUATION OF AMINO ACID FORTIFICATION OF CEREALS
INCREASE OF PROTEIN EFFICIENCY RATIO (PER) BY SUPPLEMENTATION WITH AMINO ACIDS
BENEFITS OF LYSINE
MARKET POSITION
LIVESTOCK INSIGHTS:
LYSINE HYDROCHLORIDE MARKET: OVERVIEW
LYSINE HYDROCHLORIDE MARKET: DRIVERS & RESTRAINTS
LYSINE HYDROCHLORIDE MARKET: KEY SEGMENTS
LYSINE HYDROCHLORIDE MARKET: REGIONAL OUTLOOK
LYSINE HYDROCHLORIDE MARKET: KEY PLAYERS
PRESENT SUPPLIER/ MANUFACTURERS/COMPETITORS OF AMINO ACIDS
KEY GLOBAL PLAYERS
RAW MATERIALS
MAJOR MARKET PLAYERS IN DIFFERENT GEOGRAPHICAL LOCATIONS
NORTH AMERICA
EUROPE
ASIA-PACIFIC
PRODUCTION PROCESS
FIGURE: THE DIAGRAM SHOWS THE PRODUCTION OF L-LYSINE HCI VIA A CONVENTIONAL FERMENTATION PROCESS
FIGURE: THERE HAS BEEN SIGNIFICANT GROWTH RECENTLY IN THE GLOBAL PRODUCTION OF L-LYSINE
(A) INDIRECT FERMENTATION:
(B) DIRECT FERMENTATION:
FIG. CONTROL OF L-LYSINE PRODUCTION FROM CORYNEBACTERIUM GLUTAMICUM
FERMENTATION PROCESS OF L-LYSINE
THIS PROCESS CONSISTS OF FOUR STAGES. THEY ARE:
(I) PREPARATION OF INOCULUM:
THE MEDIUM FOR FIRST SEED CULTURE CONTAINS:
THE MEDIUM FOR SECOND SEED CULTURE CONTAINS:
(I) PREPARATION OF MEDIUM:
(II) FERMENTATION PROCESS:
(III) HARVEST AND RECOVERY:
FERMENTATION PROCESS OF L-LYSINE CAN BE DESCRIBED UNDER FOUR HEADINGS.
(I) INOCULUM PRODUCTION:
(II) PREPARATION OF MEDIUM:
(III) FERMENTATION PROCESS:
(IV) HARVEST AND RECOVERY:
THE PROCESS
FERMENTATION
PRODUCT RECOVERY
PRODUCT CONCENTRATION, DRYING AND PACKAGING
DETAILED PRODUCTION PROCESS
PROCESSING STEPS:-
CHEMICAL REACTION :-
RAW MATERIALS REQUIRE/DAY
PROCESS FLOWSHEET
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF OTHER PLANT AND MACHINERY
STORAGE TANK
AUTOMATIC FILLING & SEALING MACHINES
WEIGHING MACHINES
PACKAGING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
POWER
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
ANAEROBIC TREATMENT HAS THE ADVANTAGES OF
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
PACKAGING TYPES
DOCUMENTS REQUIRED FOR LICENSES
LIST OF DOCUMENTS:
MACHINERY PHOTOGRTAPH
FINAL PRODUCTS PHOTOGRAPHS
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
ORGANIZATION CHART
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
