BLACK SOLDIER FLY LARVAE (PROTEIN SOURCES) PRODUCTION RATE – 9500 KG/YEAR (YIELD FOR FIVE (5) LARVAL CYCLES PER YEAR)
[EIRI/EDPR/4753] J.C.: 2973US$, 2973INR
With the increasing global population, the shortage of protein feed resources is becoming more and more serious, and human beings urgently need to find new protein sources to replace traditional soybean meal and fish meal. Black soldier fly larvae are rich in fatty acids, proteins and minerals. Numerous studies have shown that adding black soldier fly larvae powder to monogastric animals has no negative effects on animal growth performance, meat quality and immunity.
The rapidly growing population has increased demand for protein quantities and, following a shortage of plant-based feed protein sources and the prohibition of animal-based feed protein, has forced the search for new sources of protein. Therefore, humans have turned their attention to edible insects. Black Soldier Fly Larvae (BSFL) are rich in nutrients such as fat, protein and high-quality amino acids and minerals, making them a good source of protein.
Furthermore, BSFL are easily reared and propagated on any nutrient substrate such as plant residues, animal manure and waste, food scraps, agricultural byproducts, or straw. Although BSFL cannot completely replace soybean meal in poultry diets, supplementation of less than 20% has no negative impact on chicken growth performance, biochemical indicators and meat quality.
As protein raw materials, insects such as BSFL is the focus of emerging research fronts and are already used as alternative nutrient sources for poultry and swine feed because they contain nearly 100 percent of the edible portion of protein. The feed conversion rate of BSFL is better than that of mealworms and crickets, and its survival rate and nitrogen and phosphorus composition do not change greatly with a change in diet.
COST ESTIMATION
Plant Capacity 31.81 Kg./Day
Land & Building (659 sq.mt.) Rs. 49.38 Lac
Plant & Machinery Rs. 32.83 Lac
Working Capital for 0.25 Month Rs. 93.88 Th.
Total Capital Investment Rs. 93.39 Lac
Rate of Return 45%
Break Even Point 50%
CONTENTS
INTRODUCTION
BSF PRODUCTION SYSTEMS
LIFE CYCLE OF THE BSF
OPTIMAL ENVIRONMENTAL CONDITIONS AND FOOD SOURCES FOR THE LARVAE CAN BE SUMMARIZED AS:
SEVERAL KEY ATTRIBUTES MAKE BSF TECHNOLOGY AN ATTRACTIVE TREATMENT OPTION FOR BIOWASTE FROM THE PERSPECTIVE OF WASTE MANAGERS AND BUSINESSES:
NUTRITIONAL VALUE OF BSFL
REGULAR NUTRITION FACTS
AMINO ACID PROFILE
FATTY ACID PROFILE
MINERALS COMPOSITION
DIFFERENT FACTORS OF NUTRITIONAL VALUE OF BSFL
CHALLENGES OF USING BSFL
SECURITY AND LEGAL ISSUES
CONSUMER ACCEPTANCE
PRODUCTION AND PRICE
ADVANTAGES
BENEFITS
ECO-FRIENDLY PROTEIN SOURCE
OTHER BENEFITS
SPECIFIC BENEFITS FOR DIFFERENT ANIMALS
PETS
WILD BIRDS
WILDLIFE
ECONOMIC AND SOCIAL BENEFITS
MARKET OVERVIEW
KEY PRODUCTION REGIONS
PRODUCTION METHODS
ANIMAL FEED INDUSTRY
PET FOOD INDUSTRY
ORGANIC FERTILIZER
WASTE MANAGEMENT
BIOFUEL PRODUCTION
MARKET DRIVERS
CHALLENGES
FUTURE OUTLOOK
RAW MATERIAL
RAW MATERIAL SUPPLIERS
BASIS – TECHNICAL
PROCESSING FACILITIES
THE PROCESSING FACILITIES ARE
ENGINEERING THE BSF LIFE CYCLE
BSF REARING UNIT
WASTE RECEIVING AND PRE-PROCESSING UNIT
BSF WASTE TREATMENT UNIT
PRODUCT HARVESTING UNIT
POST-TREATMENT UNIT
BSF REARING UNIT
EGG HATCHING AND LARVAE FEEDING
PUPATION
MATING
WASTE RECEIVING AND PRE-PROCESSING UNIT
BSF TREATMENT UNIT
PRODUCT HARVESTING
POST-TREATMENT OF THE LARVAE AND RESIDUE
EQUIPMENTS
LOVE CAGE
MOBILE FRAME
LOVE CAGE TABLE
DARK CAGE
DARK CAGE TABLE
HATCHLING SHOWER RACK
NURSERY CONTAINER RACK
MANUFACTURING PROCESS STEPS
OPERATIONAL UNITS OF A BLACK SOLDIER FLY LARVAE (BSFL) & WASTE PROCESSING
THE BSFL PROCESS HAS SEVERAL CHARACTERISTIC STEPS, WHICH ARE DESCRIBED IN DETAIL AND ARE SHOWN IN FOLLOWING PROCESS FLOW:
BLACK SOLDIER FLY LARVAE PROCESS OVERVIEW
SEWAGE AND WASTE WATER EFFLUENT
ENVIRONMENTAL ASPECTS AND POLLUTION CONTROL
NO HAZARDOUS EFFLUENTS ARE GENERATED FROM A BIO FERTILIZER UNIT
OVERALL SITING CONSIDERATION FOR A BSF PROCESSING FACILITY
PRELIMINARY LAYOUT
ECONOMIC VIABILITY
THE ECONOMIC VIABILITY OF A BSF PROCESSING FACILITY WILL DEPEND ON A RANGE OF LOCAL CONDITIONS:
SUPPLIERS OF PLANT AND MACHINERY
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
