GRAIN BASED ETHANOL PLANT :(CAP: 60 KL/DAY) MALT SPRIT PLANT: 1 KLPD LIQUOR BOTTLING PLANT: 25,000 CASES PER MONTH
EIRI/EDPR/4797 J.C. 3018 XL
The energy demand in our country is rising due to an expanding economy, growing population, increasing urbanization, evolving lifestyles and rising spending power. About 98% of the fuel requirement in the road transportation sector is currently met by fossil fuels and the remaining 2% by biofuels. Today, India imports 85%2 of its oil requirement. The Indian economy is expected to grow steadily despite temporary setbacks due to the COVID pandemic. This would result in a further increase of vehicular population which in turn will increase the demand for transportation fuels. Domestic biofuels provide a strategic opportunity to the country, as they reduce the nation’s dependence on imported fossil fuels. In addition, when utilized with appropriate care, biofuels can be environmentally friendly, sustainable energy sources. They can also help generate employment, promote Make in India, Swachh Bharat, doubling of farmers’ incomes and promote Waste to Wealth generation.
Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.
Achieving energy security and the transitioning to a thriving low carbon economy is critical for a growing nation like India. Blending locally produced ethanol with petrol will help India strengthen its energy security, enable local enterprises and farmers to participate in the energy economy and reduce vehicular emissions. The Government of India notified the National Policy on Biofuels –2018 (NPB–2018) on 4.06.2018 wherein, under the Ethanol Blended Petrol (EBP) Program, an
COST ESTIMATION
- Plant Capacity 60 KL/Day
- Land & Building (60703 sq.mt.) Rs. 9.99 Cr
- Plant & Machinery Rs. 91.28 Cr
- Working Capital for 3 Month Rs. 63.40 Cr
- Total Capital Investment Rs. 175.62 Cr
- Rate of Return 74%
- Break Even Point 28%
CONTENTS
- INTRODUCTION
- OVERVIEW OF ETHANOL IN INDIA
- PROPERTIES
- USES / APPLICATIONS
- INDIAN MANUFACTURING INDUSTRY
- INTRODUCTION
- MARKET SIZE
- INVESTMENT
- GOVERNMENT INITIATIVES
- ROAD AHEAD
- ETHANOL SUPPLY PROJECTION IN INDIA
- MANUFACTURERS/SUPPLIERS OF ETHANOL
- TRADE AND TECHNICAL NAMES
- TYPE OF YEAST
- BIS SPECIFICATION
- MANUFACTURING PROCESS
- PROJECT DESCRIPTION WITH PROCESS DETAILS
- EFFLUENT TREATMENT SCHEME
- CAPTIVE POWER PLANT
- PROCESS FLOW DIAGRAM
- PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
- GRAIN HANDLING AND MILLING
- FERMENTATION
- DISTILLATION
- TECHNOLOGY AND PROCESS DESCRIPTION
- MALT SPIRIT PLANT PROCESS FLOW DIAGRAM
- DESCRIPTION OF MITIGATION MEASURES
- FIRE FIGHTING SYSTEM
- ASSESSMENT OF NEW & UNTESTED TECHNOLOGY FOR THE RISK OF TECHNOLOGICAL FAILURE
- PLANT & MACHINERY (BROADLY)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT & MACHINERY
- SUPPLIERS OF HAMMER MILLS
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF REACTORS
- SUPPLIERS OF BOILERS
- SUPPLIERS OF CONDENSER
- FIREFIGHTING EQUIPMENTS MANUFACTURERS & SUPPLIERS
- ELECRICAL GOOD & SWITCH MANUFACTURE
- LABORATORTY EQUIPMENTS MANUFACTURERS
- SUPPLIERS OF DISTILLATION COLUMN
- SUPPLIERS OF SCRUBBER
- DESIGN CONSIDERATIONS
- PRINCIPLES OF PLANT LAYOUT
- ADDRESSES OF RELEVANT GOVERNMENT OFFICES
- ADDRESSES OF FINANCIAL INSTITUTIONS
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- STATUTORY APPROVALS FROM GOVERNMENT
- DOCUMENTS REQUIRED FOR LICENSES
- POLLUTION CONTROL MEASURES
- SWOL ANALYSIS
- IMPLEMENTATION SCHEDULE
- ORGANIZATION CHART
- PLANT LAYOUT
- TURNKEY CONSULTANT
- CONCLUSIONS
APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSETS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)
