Detailed Project Report on Polycarbonate Sheet

Detailed Project Report on Polycarbonate Sheet

POLYCARBONATE SHEET

[EIRI/EDPR/1856] J.C. 723


INTRODUCTION

Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate groups in their chemical structures. Polycarbonates used in engineering are strong, tough materials, and some grades are optically transparent. They are easily worked, molded, and thermoformed. Because of these properties, polycarbonates find many applications. Polycarbonates do not have a unique Resin identification code (RIC) and are identified as 'Other', 7 on the RIC. Products made from polycarbonate can contain the precursor monomer bisphenol A (BPA). Polycarbonate is also known by a variety of trademarked names, including Lexan, Makrolon, and others.

Polycarbonate sheet is generally replacing glass, toughened glass and polyethylene membrane in many fields such as agriculture, industry, public buildings and ornaments. It is a perfect combination of lightweight, high impact strength, light transmission, frame-resistance, UV protection, anti-drop as well as charming appearance.


COST ESTIMATION

Plant Capacity            10 MT/Day

Land & Building (1500 sq.mt.)    Rs. 1.77 Cr

Plant & Machinery                    Rs. 60.60 Lac

Working Capital for 2 Months    Rs. 9.63 Cr

Total Capital Investment          Rs. 12.24 Cr

Rate of Return                          76%

Break Even Point                      21%


CONTENTS

INTRODUCTION

USES OF POLYCARBONATE SHEETS

TECHNICAL INFO ON POLYCARBONATE ROOF SHEETING PRODUCTS

HONEYCOMB POLYCARBONATE SHEETS

APPLICATION AREAS OF HONEYCOMB POLYCARBONATE

ADVANTAGES OF POLYCARBONATE

CORRUGATED POLYCARBONATE SHEETS

PROPERTIES

MARKET POSITION

PRESENT MANUFACTURERS AND SUPPLIERS OF POLYCARBONATE SHEET

MANUFACTURING PROCESS

DETAILS OF EXTRUSION PROCESS

PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF POLY CARBONATE SHEET

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF RAW MATERIALS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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