Detailed Project Report on polyol from propylene oxide

 
POLYOL FROM PROPYLENE OXIDE
[CODE NO. 1993]

   
     Polyol is a polyhydric alcohol, ie. one containing three  or more   hydroxyl  groups.  Those  having  three  hydroxyl   groups (trihydric) are glycerols, those with more than three are  called sugar alcohols, with general formula CH2OH (CHOH)n CH2OH, where n may be from 2 to 5.

     Polyurethane system comprises polyol and isocyanate used for thermoware/Non-thermoware panel (sandwich) refrigeration bloch wood imitation and commercial refrigerator, industries with or without blowing agent.

Polyols are glycol’s of high molecular weight of polyether ,polyester and hydrocarbon types. Polyether polyols are manufactured by ethoxylation /propoxylation of a polyhydric alcohol in the presence of a catalyst.

The alchohols used are ethylene glycol’s, dipropylene glycol’s ,diethyleneglycols, glycerols,sorbitol,mannitol,and sucrose.Polyether polyols are produced by anionic ring opening addition polymerization of ethylene oxide or propylene oxide.


COST ESTIMATION

Plant capacity                                    20.00 MT./day                 
Land & Building (4200 Sq.Mtr)           Rs. 3.25  Cr
lant & Machinery                                Rs. 5.00  Cr
W.C. for 2 Months                              Rs. 10.27 Cr
Total Capital Investment                     Rs. 19.00 Cr
Rate of Return                                   34%
Break Even Point                               43%


INTRODUCTION                                            
PROPERTIES & CHARACTERISTICS                                
PROPERTIES OF RAW MATERIAL                                
USES & APPLICATIONS                                        
B.I.S. SPECIFICATION                                        
MARKET SURVEY                                            
GLOBAL MARKET POSITION OF POLYOL                            
PRESENT MANUFACTURER/SUPPLIERS OF POLYOLS                    
MANUFACTURE OF DIFFERENT POLYOLS                            
POLYMERIZATION METHOD FOR POLYETHER POLYOL                    
MANUFACTURING PROCESS OF POLYOL FROM PROPYLENE OXIDE            
PROCESS FLOW DIAGRAM  FOR THE MANUFACTURE OF POLYOL            
RAW MATERIAL CALCULATION                                
PROCESS DETAILS                                            
PRODUCTION TECHNOLOGY OF POLYOLS                            
MECHANISM AND SYNTHETICS OF POLYOL MANUFACTURED                
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                    
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
PROJECT IMPLEMENTATION SCHEDULES                            
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERY                            

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET