CP BATH FITTINGS,
[EIRI/DFR/1381] J.C.157
INTRODUCTION
This project proposes to manufacture chrome plated sanitary fittings eg., Bib cocks, Pillar cocks, stop cocks, Bottle trap, Basin waste, Basin mixer, Angular stop cock, showers, Introducer, and ceramic Disc with Quarter-turn fittings in single lever etc. These are products of ordinary to sophisticated types. The Govt. of India has reserved this project for SSI Units in order to protect entrepreneurs from competition with large scale manufacturers. All the plant and machinery required for the project are indigenously available. These products are used as fittings in any Sanitary system. There is a large demand of chrome-plated bathroom fittings in all modern houses, offices, Hotels, Railway Stations, Aerodromes and so on all over India. Besides conventional C.P. bathroom fittings, the project also plans to manufacture new concept items used as sanitary fittings, e.g. ceramic colour coated fittings, in brass metal.
The modern houses prefer good looking chrome plated sanitary fittings. Sanitary fitting are mainly the fittings or items required in the sanitary system of a building or apartment or water supply system and include the above mentioned items of different types. Various sizes, types and grades of sanitary fittings are produced in the country to suit the various tastes. For example. Bib cocks are available in five nominal sizes.
Classification of sanitary fittings is done from four different viewpoints, viz. (a) Function wise (b) Size-wise (c) Design-wise and (d) Grade-wise. Various BIS Standards of specifications have been developed for accommodating various fittings which count to about 60 different items of sanitary fittings.
COST ESTIMATION
Plant Capacity 1667 Nos/Day
Land & Building (1012 sq.mt.) Rs. 1.01 Cr
Plant & Machinery Rs. 27.86 Lac
Working Capital for 2 Months Rs. 48.05 Lac
Total Capital Investment Rs. 1.92 Cr
Rate of Return 45%
Break Even Point 48%
CONTENTS
INTRODUCTION
PRODUCT-MIX AND RATED CAPACITY
MARKET POSITION OF BATH FITTING
PRESENT MANUFACTURERS
MANUFACTURING PROCESS
PROCESS FLOW CHART FOR MAKING C.P. BATH FITTINGS
PLANT LAYOUT
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIER OF ETP PLANT
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
