WATER BOTTLE PLANT WITH PACKAGING FROM BIO-DEGRADABLE MATERIAL MADE FROM SUGARCANE BAGGASE/RICE HUSK ETC. [3661]
Biodegradable Bottle is a new alternative to environmentally-unfriendly one-use plastic bottles - made from a plant-based, fully biodegradable and recyclable bioplastic. Is the age of the plastic water bottle coming to an end? Not if predictions are anything to go by. One million plastic bottles are sold around the globe every single minute. And annual consumption is set to top half a trillion by 2021. But there are several initiatives that are taking steps - however small - in the right direction. Like Berlin and Bristol's free tap water initiatives, the Liter of Light invention which turns used plastic bottles into solar lightbulbs, and even futuristic water "blobs" that are made out of seaweed and completely edible. Vegan Bottle is a 100% biodegradable bottle made from sugar cane manufactured by a French packaging company, Lyspackaging. Nicolas Moufflet, the engineer behind this project and president of the company, has spent several years developing the technology needed to create a plastic bottle - where every single component, including the lid and the label, are biodegradable. His solution combines sugar cane bagasse (the fibre/pulp that remains after extracting the sugar cane juice) with other plant-based products (the exact patented formula is secret) to produce the material that is also suitable not just for holding water, but also other liquids too - including oil, beer or even perfume. A well-known contemporary art centre in Paris, the Palais de Tokyo, has already requested 100,000 VeganBottles. And Lyspackaging - that currently produces primarily traditional plastic bottles - is planning to move half of its production to the biodegradable alternative, aiming to reach 80% of production by 2020. Biodegradable disposable flatware and utensils manufactured from wood-based or plant-based raw materials, including materials that may be traditionally discarded such as sawdust, plant stalks, seed or grain hulls or the like. The process includes the use of a resin made from the discarded materials to form disposable utensils and flatware. Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too. The products include food containers and tableware – like plates, bowls, meal trays and cups – which decompose within 30-60 days after being discarded. The company sources processed bagasse from other organizations. This material is then moulded, dried, heated, and given other final touches. Heat-induced pressing during the manufacturing process gives structural strength to the cutlery. Additionally, the inter-fibre bonding makes the products water and oil resistant. It is a completely natural process and involves no binders, additives, coatings or chemical residues, resulting in a nontoxic, harmless and healthy alternative to plastic. The cutlery also does not impart colour, odour or taste to food. The products are microwave-safe and have an estimated shelf life of two years. Users cannot wash the tableware or containers after use; they have to be discarded.
COST ESTIMATION
Plant Capacity 12,000 Bottles/Day
Land & Building (1200 sq.mt.) Rs. 1.80 Cr.
Plant & Machinery Rs. 1.25 Cr.
Working Capital for 1 Month Rs. 18 Lacs
Total Capital Investment Rs. 3.31 Cr.
Rate of Return 31%
Break Even Point 56%
INTRODUCTION
PAPER WATER BOTTLE
BIOPLASTICS AND BIODEGRADABLE PLASTICS
PLASTICS FALL INTO THREE TYPES:
A RECIPE FOR PLA BIOPLASTICS
BIODEGRADABLE PLASTICS
CORN STARCH BIOCOMPOSTABLES PLA PLASTIC
BENEFITS OF CORN STARCH BIOCOMPOSTABLES
COMMON TYPES OF BIOCOMPOSTABLE ITEMS
MADE FROM CORN STARCH
COMPARISON OF BAGASSE VS PAPER AND OTHER MATERIAL
WHAT IS BAGASSE
NEW BIODEGRADABLE PLASTIC FREE WATER BOTTLE
PROPERTIES AND CHARACTARISTICS OF BAGASSE PRODUCTS
DETAILS OF BAGASSE AND BAGASSE PRODUCTS
PRODUCTION STEPS OF BAGASSE PRODUCTS:
OVERVIEW OF BIODEGRADABLE WATER BOTTLE
BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY THE MATERIAL
BIODEGRADABLE WATER BOTTLES MARKET IS SEGMENTED BY CAPACITY
BIODEGRADABLE WATER BOTTLES MARKET: KEY PLAYERS
MARKET POSITION OF PACKAGED DRINKING WATER
QUALITY OF WATER
MARKET POTENTIAL OF PACKAGED DRINKING WATER
MARKET SEGMENTATION OF BOTTLED WATER IN INDIA
PACKAGED WATER INDUSTRY MAY SEE NEW PLAYERS
SPECIFICATION OF PACKAGED DRINKING WATER
INDIAN STANDARD
1 SCOPE
2 REFERENCES
3 DEFINITIONS
4 HYGIENIC CONDITIONS
5 REQUIREMENTS
6 PACKING
7 MARKING
PROPERTIES & CHARACTERISTICS
BENEFITS OF THERMOFORMED FIBER
PULP THERMOFORMING AND MOLDED FIBER PACKAGING
DETAILS OF MOULDED PULP
ABOUT MOLDED PULP
MANUFACTURING PROCESS OF WATER BOTTLE PLANT FROM BIODEGRADABLE
MATERIALS WITH PACKAGING
PROCESS FLOW DIAGRAM FOR WATER BOTTLE WITH PACKAGING
PROCESS FLOW DIAGRAM FOR WATER BOTTLE
PROCESS OF MOLDED PULP
SUSTAINABILITY OF MOLDED PULP
TREATMENT SCHEME
RAW MATERIAL
MARKET POTENTIALITY & SELECTION
QUALITY CONTROL & STANDARD
QUALITY TEST:
CHEMICAL ANALYSIS OF PRODUCT WATER TEST:
OUTER LAB TEST:
CHECKING PROCESS
VISUAL EXAMINATION:
SMELL TEST:
LEAKAGE TEST:
CODEX STAN 227-2001
1. SCOPE
2. DESCRIPTION
3. ESSENTIAL COMPOSITION AND QUALITY FACTORS
4. HYGIENE
5. LABELLING REQUIREMENTS
POLLUTION CONTROL
ENERGY CONSERVATION
PROPERTIES OF WATER
PHYSICAL PROPERTIES
COLOR
TASTE AND ODOR:
DISSOLVED SOLIDS
PH:
GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA
USES
PRINCIPLE OF REVERSE OSMOSIS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF PACKAGING DRINKING WATER
PROCESS FLOW SHEET
MANUFACTURING PROCESS OF R.O. MINERAL WATER
PRODUCT PACKAGING
UNIT PRICE OF ONE BOTTLE (CAP: 1 LTR.)
PLANT LAYOUT
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
SUPPLIERS ADDRESSES OF BAGASSE PULP BOARD
PLANT & MACHINERY SUPPLIERS FOR PACKAGED DRINKING WATER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)