Detailed Project Report on urea formaldehyde powder & melamine formaldehyde powder

             
UREA FORMALDEHYDE POWDER
& MELAMINE FORMALDEHYDE POWDER
 [CODE NO1839]
     
         The reaction between urea and formaldehyde has proved to be extremely complicated. It took about 40 years to reach the present stale knowledge of this reaction, and there are still many problems. Urea has a four replaceable hydrogen atoms, and thus a functionality of four, so there are various possibilities for reaction with formaldehyde. It  therefore has the capacity of building up a three dimensional space lattice.  The molecular proportion of  urea to formaldehyde is very  important, as the relative amount of the reactants determine, to a  large  extent, the properties of the product. The reaction temperature  is another  decisive  factor, ambient, medium  or  high  temperature produces   resins  with  different  properties. The same urea-formaldehyde    condensation   product   may    have different applications, which demand higher or lower viscosity. It  is therefore  essential to define the resins as to their  extent  of condensation.   These possibilities of variations largely amount for the remarkable versality of urea-formaldehyde resins.


COST ESTIMATION

Plant Capacity                                10.00 TONS./day     
Land & Building (10000 Sq.Mtr)               Rs 13.25 Cr  
Plant & Machinery                                 Rs 1.42 Cr      
W.C. for 3 Months                                  Rs. 3.60  Cr
Total Capital Investment                          Rs 18.55 Cr          
Rate of Return                                       46.%  
Break Even Point                                  33%

 1.      INTRODUCTION                                     
 2.      PROPERTIES OF UREA FORMALDEHYDE MOULDING COMPOUND
 3.      USES AND APPLICATIONS                                                     
 4.      B.I.S. SPECIFICATIONS                            
 5.      MARKET SURVEY                                    
 6.      LIST OF FEW MANUFACTURERS                        
 7.      PRESENT MANUFACTURERS OF UREA FORMALDEHYDE RESINS
 8.      MANUFACTURE OF UREA FORMALDEHYDE RESIN           
 9.      PRODUCTION                                       
10.      PROCESSING OF MOULDING COMPOUND FROM UREA FORMALDEHYDE                                     
11.      FLOW CHART MOULDING UNIT FOR UREA FORMALDEHYDE MOULDING COMPOUNDS                             
  12.      INTRODUCTION OF MELAMINE FORMALDEHYDE POWDER     
13.      PROPERTIES & USES                                
14.      B.I.S SPECIFICATION                              
15.      MARKET SURVEY                                    
16.      PROCESS FLOW SHEET                               
17.      PROCESS OF MANUFACTURE                           
18.      SUPPLIERS OF RAW MATERIAL                        
19.      PRESENT MANUFACTURER OF MELAMINE FORMALDEHYDE POWDER                              
20.      PLANT & MACHINERY                                

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET