Detailed Project Report on transparent soap base (meet & pour) and noodle soap

TRANSPARENT SOAP BASE (MELT & POUR) AND NOODLE SOAP
[CODE NO. 3405]  


Soap is a daily product which have a lot of purposes. More diversity of personal needs and customer preferences, soap products are now very varied, such as opaque soap, liquid soap and transparent soap. Opaque soap is kind of regular soap which is solid and not transparent, liquid soap is soap formed in liquid, while the transparent soap is kind of soap which usually use for face and for showers that can produce a softer foam to the skin and lustrous appearance when compared with other soap. Transparent soap is relatively more expensive compared to other soaps which also usually consumed by the upper middle class.

Soaps which have good quality are affected by the raw material used. The main raw material for making soap is fat or oils obtained from plant and animal. Oil used in this research was coconut oil. Coconut oil is easily saponified. The most predominant fatty acid in coconut oil is lauric acid. Lauric acid is indispensable for making soap caused by saturated fatty acid contained on lauric acid which is capable of providing excellent foaming properties for soap products. Lauric acid as a raw material will produce soaps with high solubility and good foam characteristics.

Soap is composed of fatty acids, oils and waxes, which the compound containing unsaturated bonds which are easy to be oxidized and easy to generate bad aroma. To maintain the quality of the soap from the oxidation reaction need antioxidant agents to prevent it. Antioxidant is compounds that can inhibit or prevent oxidation on the substrate which is easily oxidized and has been widely used by the community. Based on the source of antioxidant grouped into two naturally derived antioxidant (natural antioxidant) and synthetic (synthetic antioxidant).


COST ESTIMATION

Plant  Capacity                                                    :    4.00 Ton./day
land & Building                                                   :    Rented
Plant & Machinery                                              :    Rs.  26.00 Lacs
Working Capital for 1 Month                             :    Rs.  62,89 Lacs
Total Capital Investment                                   :    Rs.  92.89 Lacs
Rate of Return                                                     :    46%
Break Even Point                                                 :    52%

INTRODUCTION    
SOAP MAY BROADLY BE CLASSIFIED BY USE AS FOLLOWS:-    
TYPES OF SOAPS    
SOAP NOODLES    
TOILET SOAP BARS    
HOTEL SOAP BARS    
MULTIPURPOSE SOAP BARS    
DETAILS AND TYPES OF SOAP NOODLE    
TYPES OF SOAP NOODLES    
SOAP NOODLES SPECIFICATIONS (TDS):    
SOAP NOODLES SPECIFICATIONS (TDS):    
FORMULATION OF TRANSPARENT SOAP BASE    
(MELT & POUR)    
FORMULATION NO-2    
FORMULATION OF TRANSPARENT SOAP    
MANUFACTURING PROCESS OF TRANSPARENT    
SOAP BASE (BASE (MELT & POUR)    
THE PHYSICAL PROPERTIES OF THE TRANSPARENT SOAP BASE
   ARE AS UNDER:    
FORMULATION NOODLE SOAP (BATH)    
MANUFACTURING PROCESSES OF TOILET SOAP    
1. MANUFACTURING SECTION    
A. SAPONIFICATION    
B. SALTING OUT    
C. COOLING    
DRYING    
2.   FINISHING SECTION    
A.   MIXING    
B.   PLODDING    
C.   STAMPING    
PROCESS    
COLD SAPONIFICATION PROCESS    
CONTINUOUS HYDROLYSER PROCESS:    
HYDROLYSIS:    
DISTILLATION:    
NEUTRALIZATION:    
METHOD OF DRYING USED IN COMMON PRACTICE IS:    
CHIP DRYING:    
ATMOSPHERIC FLASH DRYING:    
VACUUM FLASH DRYING:    
MIXING:    
MILLING:    
SLABBING:    
CUTTING:    
STAMPING:    
MON SAVOIR PROCESS:    
CLAYTON PROCESS:    
SHARPLES PROCESS:    
PODBIELNAIK PROCESS:    
PROCESS FLOW SHEET FOR TOILET SOAP MANUFACTURING
   (BATCH PROCESS)    
B.I.S. SPECIFICATION    
MARKET SURVEY    
OVERVIEW AND COMPARISON OF TOILET SOAP IN INDIA    
THE PERSONAL WASH CAN BE SEGREGATED INTO:    
IMPORT DATA OF TRANSPARENT SOAP    
EXPORT DATA OF TRANSPARENT SOAP    
MANUFACTURERS/SUPPLIERS    
OTHERS FORMULATION FOR TOILET SOAPS    
BY COLD PROCESS    
WHITE TOILET SOAP    
PROCESS    
LUX SOAP (OF WHITE COLOUR)    
PROCESS FOR LUX SOAP (WHITE)    
LUX TYPE SOAP (ANOTHER FORMULA)    
PROCESS    
SANDAL SOAP    
PROCESS :    
HAMAM TYPE TOILET SOAP    
PROCESS :    
NEEM SOAP    
PROCESS    
NEEM SOAP    
PROCESS    
NEEM SOAP    
PROCESS:    
MEDICATED SOAP    
PROCESS:    
MEDICATED SOAPS:-    
STOCK SOAP    
CARBOLIC SOAP:-    
GLYCERINE SOAP    
FORMULATION    
PROCESS    
PROCESS DETAILS OF TRANSPARENT SOAP    
TRANSPARENT SOAP BARS    
TRANSPARENT SOAP FROM GREEN TEA EXTRACT    
A. RESEARCH DESIGN    
B. GREEN TEA EXTRACTION    
C. TRANSPARENT SOAP FROM COCONUT OIL BY ADDITION
   OF GREEN TEA EXTRACT PROCESSING    
D. OBSERVATIONS    
E. ANALYSIS METHOD    
F. SENSORY ENVALUATION TEST.    
G. COLOR, AROMA, AND TRANSPARENCY    
H. HARDNESS    
I. FOAM STABILITY    
J. CHEMICAL PROPERTIES    
K. WATER CONTENT    
L. FATTY ACIDS LEVELS    
M. UNSANPOANIABLE MATTER    
N. FREE ALKALI    
O. PH    
P. INSOLUBLE PARTS IN ALCOHOL    
Q. IRRITATION TEST    
R. ANTIOXIDANT ACTIVITY    
S. ANTIMICROBIAL TEST    
SOAP FORMULATION AND PROCESS    
FATS AND OILS    
BASE, WATER, AND SCENT    
ADDITIONAL INGREDIENTS    
SURFACTANT TESTS    
EXPERIMENTAL PROCEDURE    
CHEMICALS    
GLYCERINE TRANSPARENT SOAP    
(OTHER COMPOSITIONS ARE):    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    
STAINLESS STEEL MIXER    
THREE ROLL MILL MACHINE    
PACKAGING MACHINE    
LABORATORY EQUIPMENTS    
STORAGE VESSEL (STORAGE TANKS)    
ADDRESSES OF RAW MATERIAL SUPPLIERS     

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET