Cosmetic Manufacturing Unit [Shampoo, Cleanser, Cream] 12000 kg per day

COSMETIC MANUFACTURING UNIT [SHAMPOO, CLEANSER, CREAM]

[EIRI/EDPR/4607] J.C.: 2824XL

INTRODUCTION

Herbal cosmetics in the simple form are the cosmetics which are made ayurvedic base with adding some ayurvedic or medical compounds which contribute some additional specific properties to the herbal cosmetics. Herbal cosmetics include herbal hair oil, herbal shampoos. Herbal tooth paste, herbal tooth powder and herbal face cream.

Creams are semisolid emulsions that are intended for application to the skin or mucous membrane. Depending on the ratio of water to grease, the cream can either be water-miscible and easily removed or thick and sticky. It's the topical drug that is suggested the most. Since it is less oily, dirty, and sticky, the majority of patients prefer it.  Herbal extracts are now often used in cosmetic products to improve attractiveness and appearance. Prior to the development of the allopathic medical system, traditional medical systems that had developed over centuries governed the world's healthcare. The latter strategy was swiftly embraced by consumers and presently has a dominating position in the healthcare industry since it depended on contemporary biology and chemistry for both research and therapy.  The dose form (cream, powder, soaps, solutions, etc.) and the body portion or organ to which they will be applied help categorize herbal cosmetics (cosmetics for skin, hair, nail, teeth, and mouth, for example).  

The stratum corneum's water content and the lipids on the skin's surface must be in balance to preserve the skin's look and functionality . Since the skin is the body's outermost covering, it is continually exposed to many external stimuli [6]. This equilibrium may be upset by both endogenous and exogenous influences . Frequently using cleansers, detergents, and topical irritants like alcohol and hot water can also remove the lipids from the skin's surface . Different types of skin issues were caused by skin barrier disruption. most prevalent issue is a loss of water content which leads to dryness of skin such as roughness, scaling, fissures, redness and an uncomfortable sense of tightness, often with itching and stinging. 

Treatment with moisturizer aims at keeping skin integrity and well-being by producing a healthy appearance of the individual. Numerous moisturizers are marketed as natural, secure, organic, and herbal, yet all moisturizers have the same fundamental qualities of humectancy, occlusivity and emolliency. Most of the available moisturizers employ synthetic adhesives, emulsifiers, perfuming agents, colours, surfactants and thickeners to build the basis. Natural agents must be used in place of hazardous synthetic agents at the base. 

Shampoos are cleaning formulations used for a wide range of applications, including personal care, pet use, and carpets. Most are manufactured in roughly the same manner. They are composed primarily of chemicals called surfactants that have the special ability to surround oily materials on surfaces and allow them to be rinsed away by water. Most commonly, shampoos are used for personal care, especially for washing the hair.

New shampoos are initially created by cosmetic chemists in the laboratory. These scientists begin by determining what characteristics the shampoo formula will have. They must decide on aesthetic features such as how thick it should be, what color it will be, and what it will smell like. They also consider performance attributes, such as how well it cleans, what the foam looks like, and how irritating it will be. Consumer testing often helps determine what these characteristics should be.

Once the features of the shampoo are identified, a formula is created in the laboratory. These initial batches are made in small beakers using various ingredients. In the personal care industry, nearly all of the ingredients that can be used are classified by the Cosmetic, Toiletry, and Fragrance Association (CTFA) in the governmentally approved collection known as the International Nomenclature of Cosmetic Ingredients (INCI). The more important ingredients in shampoo formulations are water, detergents, foam boosters, thickeners, conditioning agents, preservatives, modifiers, and special additives.

COST ESTIMATION

Plant Capacity            12,000 Kg./Day  

Land & Building (8000 sq.mt.)    Rs. 14.30 Cr    

Plant & Machinery                    Rs. 8.00 Cr 

Working Capital for 2 Months    Rs. 14.81 Cr 

Total Capital Investment          Rs. 37.06 Cr 

Rate of Return                          38%

Break Even Point                      39%

CONTENTS

INTRODUCTION

USES & APPLICATIONS

HAIR DARKNESS OIL

HAIR DYE POWDER

HAIR TONIC

SHAMPOO

CREAMS

PROPERTIES

HENNA POWDER

B.I.S. SPECIFICATION

SHAMPOO

MARKET OVERVIEW OF SHAMPOO

CONVENIENCE STORES WITH SIGNIFICANT SHARE OF SALES AMONG DISTRIBUTION CHANNELS

INDIA HERBAL SHAMPOO MARKET LEADERS

INDIA HERBAL SHAMPOO MARKET NEWS

MARKET OVERVIEW OF HERBAL BEAUTY PRODUCTS

HERBAL BEAUTY PRODUCTS MARKET LEADERS

HERBAL BEAUTY PRODUCTS MARKET NEWS

GLOBAL MARKET POSITION OF COSMETICS INDUSTRY

EXPANSION OF COSMETICS INDUSTRY

FACTORS CONTRIBUTING TO THE GROWTH OF THE COSMETICS MARKET

DIVISION OF THE MARKET BY GEOGRAPHIC ZONE

DIVISION OF THE MARKET BY PRODUCT CATEGORY

MAJOR WORLDWIDE COMPANIES IN TERMS OF SALES (IN BILLIONS OF USD)

FOCUS ON THE COSMETICS MARKET

PRESENT MANUFACTURERS OF COSMETIC & TOILETERIES

INGREDIENTS FOR SHAMPOO

WATER

DETERGENTS

FOAM BOOSTERS

THICKENERS

CONDITIONING AGENTS

PRESERVATIVES

MODIFIERS

SPECIAL ADDITIVES

FORMULATIONS OF COSMETICS

FORMULATION OF SHAMPOO

FORMULA OF HERBAL CLEANSER

FORMULATION OF HERBAL MOISTURING CREAM

FORMULATION OF MEDICATED SHAMPOO

FORMULATION OF MOISTURING CREAM

MANUFACTURING PROCESS AND FORMULATION OF COSMETICS

POWDER SHAMPOO

LOTION SHAMPOO

LIQUID SHAMPOO

CREAM SHAMPOO

AEROSOL SHAMPOO

JELLY SHAMPOO

CONDITIONING SHAMPOO

BABY SHAMPOO

TWO LAYER SHAMPOO

ANTI-DANDRUFF SHAMPOO

ANTI-DANDRUFF SHAMPOO

HERBAL SHAMPOO

FORMULATION AND PROCESS OF SHAMPOO

FORMULATION (CLEAR LIQUID SHAMPOO)

FORMULATION (LIQUID CREAM SHAMPOO)

FORMULATION (CREAM SHAMPOO)

FORMULATION (GEL SHAMPOO)

SEQUENCES IN SHAMPOO MANUFACTURING

COMPOUNDING

QUALITY CONTROL CHECK

FILLING

MANUFACTURING PROCESS OF SHAMPOO

FORMULATION OF CREAM

PROCESS

FORMULATION OF COLD CREAM

PROCESS

FORMULATION OF TALCUM POWDER

FORMULATION OF NAIL LACQUER

FORMULATION OF LOTION

FORMULATION OF HAND SANITIZER (ISOPROPANOL BASED)

(75% TOPICAL SOLUTION)

OTHERS FORMULATION OF COSMETICS

FORMULATION OF HAIR TONIC

FORMULAS FOR HERBAL SHAMPOOS

FORMULAS FOR DRY SHAMPOOS

HERBAL SHAMPOO POWDER

FORMULATION

FORMULATION

HERBAL FACE PACK

FORMULATION-1

FORMULATIONS-2

PROCESS FLOW SHEET OF HERBAL SHAMPOO

HERBAL TOOTH PASTE

EXTRACTED FLAVOUR FOR HERBAL TOOTH PASTE

EACH 15 GM. OF TOOTH PASTE CONSISTS:

HERBAL TOOTH POWDER

HERBAL HENNA:

HERBAL/EARTH BASED SYSTEM FOR FACE PACKS AND MASKS

(A) ALL PURPOSE MASK:-

(B) FACE PACK FOR DRY SKIN:

(C) FACE PACK FOR GREASY SKIN:

PROCESS FLOW SHEET FOR HERBAL TOOTHPOWDER

1. HERBAL TOOTH PASTE

2. HERBAL TOOTHPOWDER

PROCESS FLOW DIAGRAM OF HERBAL TOOTHPASTE

FORMULATION FOR HERBAL\AYURVEDIC HAIR OIL

FORMULATION FOR PERFUMES

1. WHITE ROSE PERFUME FOR HAIR OILS:

2. CORONATION PERFUME FOR HAIR OILS

3. BUCKE PERFUME FOR `HAIR OILS'

4. ROSE TYPE PERFUME FOR HAIR OIL

5. LAVENDER PERFUME FOR HAIR OILS

HERBAL BLACK HAIR DYE POWDER

FORMULATION

MANUFACTURING FLOW SHEET FOR HAIR DYE POWDER

HERBAL CREAM (COMFREY CREAM)

INGREDIENTS:

EVALUATION OF HERBAL MOISTURIZING CREAM

MATERIALS AND METHODS:

EXTRACTION OF ALOE VERA:

FORMULATION DEVELOPMENT:

TABLE NO. 1: FORMULATION CHART

EVALUATION TESTS OF CREAM:

MANUFACTURING PROCES IN DETAILS

FORMULATION OF MOISTURIZER

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

RAW MATERIALS SUPPLIERS ADDRESESS

SUPPLIERS OF BORAX

SUPPLIERS OF SODIUM CARBONATE POWDER

SUPPLIERS OF SODIUM BICARBONATE

SUPPLIERS OF CHEMICALS

SUPPLIERS OF AMMONIUM CARBONATE

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF MIXER

SUPPLIERS OF REACTION KETTLE

SUPPLIERS OF STORAGE TANK & PRESSURE VESSELS

SUPPLIERS OF TRAY DRYER

SUPPLIERS OF GRINDER

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF PULVERISER/GRINDER

SUPPLIERS OF CRUSHERS

SUPPLIERS OF BOTTLE FILLING MACHINES

SUPPLIERS OF BOTTLE SEALING MACHINE

SUPPLIERS OF LABORATORY TESTING EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)