TMT BAR PLANT
[CODE NO. 3069]
The Project report envisages to set up Con-cast plant for manufacturing of M.S Billet which is the main raw material of Iron
& Steel finished products, e.g. T.M.T Bars, angles, channels and sections etc. used in construction activities. Con-cast
plant can be simply defined as a mill that carries con-cast process in which the molten steel is poured into laddle mould to
perform the gradual solidification of metal into desired forms and shapes. Swiftly, the molten metal is solidified and is
drawn down the caster. This gradually gets transformed into a solid steel billet, bloom or slab.
The Induction furnace based on mini steel plant is a versatile installations where provisions are available for producing a
range of steel products by Alloying and casting into various shape. The products of steel plants are in the form of Ingots,
Billets, Sheets etc. These Induction furnace based steel casting units are suitable for small scale industries and medium
scale industries and yet have the capability to complete in the internal as well as international market at all counts. In
mini steel plant operating under Indian conditions small Billets are Cast for rolling into structural sections, Mild steel
billets are manufacturing by different types of furnaces such as Blast Furnace, Electric Arc furnace, Induction Furnace,
Basic oxygen furnace etc.
The available sizes of the steel billets are:-
1. 100 x 100 mm2
2. 110 x 110 mm2
3. 130 x 130 mm2
4. 160 x 160 mm2
5. 200 x 200 mm2
Billets are the basic products of steel from which different types of steel products are made such as sheets, Angles,
Channels, Rods, etc. Mild steel Billets are the basic raw material for manufacturing various types of re-rolled products.
COST ESTIMATION
Plant Capacity : 400.00 MT./day
Land & Building (12000 Sq.MT) : Rs. 9.27 Cr
Plant & Machinery : Rs. 20.63 Cr
Working Capital for 2 Months : Rs. 56.12 Cr
Total Capital Investment : Rs. 87.86 Cr
Rate of Return : 51%
Break Even Point : 51%
INTRODUCTION
PROPERTIES OF TMT BARS
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
ANALYSIS OF EXPORTS OF TMT BARS
ANALYSIS OF IMPORTS OF TMT BARS
MANUFACTURERS/SUPPLIERS OF TMT BAR
PROCESS FLOW CHART FOR M.S BILLET
MANUFACTURING PROCESS
PROCESS FLOW CHART FOR TMT BAR
MANUFACTURING PROCESS OF TMT BAR
OPERATION OF INTERMEDIATE MILL
OPERATION OF FINISHING MILL
TMT PROCESS
GALVANISING PROCESS
QUALITY CONTROL
PLANT LAYOUT
COMPLETE INDIAN SUPPLIERS OF PLANT AND MACHINERY FOR TMT BARS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET