STEEL PLANT (BILLETS) BASED ON INDUCTION FURNACE
[EIRI/DPR/7044] (J.C.4112,7568)
INTRODUCTION
Steel is the most widely used materials in a large variety of applications both simple & sophisticated. Steel is one of the most recyclable materials available 40% of steel produced in the world is from recycling techniques.
Demand for steel has increased three folds in last 15 years, in India. To retain India's competitiveness in steel making, it is significant that we upgrade our technology & clear the back log of maintenance. The steel market is characterised by reduced cost & stringent quality considerations. The main process improvements include near net shape casting, controlled rolling & the thermomechanical pocessing that minimise traditional heat treatments.
Higher & faster cooling rates during solidification and rapid melting, refining & casting have lead to adoption of high and ultra high frequency electric furnaces equipped with efficient water cooling arrangments operating at higher temperatures. The analylical and testing instruments are mostly in-built with these top class furnaces and instantaneous results can be obtained when needed. The water spray cooling of continuous casting moulds coupled with tundish make casting and solidification quite fast. This reduces the non-productive time and maintenance-cost both. High, medium & low frequency electric furnaces are indispensable for all mini & microsteel plants of private sector.
COST ESTIMATION
Plant Capacity 833.34 MT/Day
Land & Building (30 Acres) Rs. 21.50 Cr
Plant & Machinery Rs. 9.25 Cr
Working Capital for 3 Months Rs. 199.69 Cr
Total Capital Investment Rs. 232.42 Cr
Rate of Return 43%
Break Even Point 33%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
MARKET SURVEY
B.I.S. SPECIFICATION
RAW MATERIALS
PROCESS OF MANUFACTURE (STEEL PLANT (BILLETS) BASED ON INDUCTION FURNACE TECHNOLOGY WITH A LRF AND CASTER)
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF STEEL BILLETS
PLANT LAY OUT
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
ADDRESSES OF RAW MATERIAL SUPPLIERS
OVER-SEAS SUPPLIERS OF PLANT & MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)