STEEL GRATING
(GALVANISING ELECTRO FORGED STEEL GRATING)
[CODE NO.3371]
Grating is open grid assembly of metal bars, in which the bearing bars, running in one direction, are spaced by rigid attachment to cross bars running perpendicular to them or by bent connecting bars extending between them.
Grating is a structural element that has a high load-bearing capacity with a low dead weight and a high level of transparency. The positive-fitting connection of the bearing bars and cross bars with the surround make the grating not only a very stable, but also visually attractive product. The applications are very diverse, as grating is used everywhere in industry and architecture. As an extremely robust, safe yet light platform flooring, the grating is indispensable in all areas of heavy industry.
Grating is installed in refineries, power stations, steel mills, mines and on oil platforms. Grating is being used increasingly more in the logistics industry as platform flooring and shelves. Architects and building owners appreciate the grating as a product which is both aesthetically pleasing and functional, be it used as a decorative facade cladding, a suspended ceiling or sun shield.
Steel grating is a kind of open steel member with its bearing bars & cross bars jointing at their intersections either by welding or by locking.
Electroforged Steel Gratings are made using the electroforging process. In this process, the sqaure twisted rods (Cross Members) are fused into the main load bearing members at using a special welding machine at very high current and tonnage. The Cross Members are properly set-in the Load Members such that it projects out of the grating top member by only a little more than 1 mm. This improves the slip resistance during walking. Electroforged Grating Panels are generally manufactured to 6000 mm lengths.
COST ESTIMATION
Plant Capacity : 9.00 MT/day
land & Building : Nil
Plant & Machinery : Rs. 1.37 Cr
Working Capital for 2 Months : Rs. 1.29 Cr
Total Capital Investment : Rs. 2.94 Cr
Rate of Return : 71%
Break Even Point : 50%
BEARING BARS
CROSS BARS
TYPES OF ELECTROFORGED GRATING
LIMITATIONS OF ELECTRO FORGE PROCESS GRATINGS.
USES AND APPLICATION
B.I.S SPECIFICATION
MARKET SURVEY
GRATING IMPORT DATA IN USA
MANUFACTURERS/SUPPLIERS
OF ELECTROFORGED GRATING
MANUFACTURING PROCESS
OF ELECTROFORGED GRATING
SPOT RESSISTANCEWELDING
QUALITY CONTROL
INSPECTION & TESTING
FABRICATION OF GRATING
GALVANIZATION OF GRATINGS
PROCESS FLOW CHART
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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