ALLOY WHEEL MANUFACTURING PLANT
[CODE NO. 3166]
Wheel is a component that supports tire. Alloy wheels are wheels that are made from an alloy of aluminium.
Aluminum alloy wheel is the second most popular wheel after steel one For the production of aluminum alloy wheel, A 356 Al alloys are mostly used as the raw material. Because of their good casting properties, this type of alloys provides the alloy wheel to have good corrosion resistance and strength so that the vehicle can adapt to the road and weather conditions. Aluminum casting alloy wheels are generally produced using low-pressure diecasting. For the application of this casting method, Al-Si casting alloys should be chosen owing to their high adaptation capability to the permanent metal molds. By the help of alloying elements, it is possible to achieve effective and efficient aluminum alloy wheel production.
The advantages of Al alloy wheel are:
• Highly styling versatility
• Any size available
• Unique style
• Weight savings
• Minimum trim
• Best wheel uniformity
• Various “bright look” options
• Low tooling costs
COST ESTIMATION
Plant Capacity : 0.50 MT./day
Land & Building (8100 Sq.Ft) : Rs. 96.00 Lacs
Plant & Machinery : Rs. 1.23 Cr
Working Capital for 2 Months : Rs. 66.44 Lac
Total Capital Investment : Rs. 3.00 Cr
Rate of Return : 21%
Break Even Point : 68%
INTRODUCTION
TYPES OF AL ALLOY WHEELS
PROPERTIES OF ALLOY WHEEL
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR ALLOY WHEEL
MANUFACTURING PROCESS
MELTING PROCESS
GRAVITY DIE-CASTING PROCESS
ADVANTAGES OF GRAVITY DIE CASTING
DISADVANTAGES OF GRAVITY DIE CASTING
PROCESS PARAMETER OF GRAVITY DIE-CASTING PROCESS
HEAT TREATMENT PROCESS OF ALLOY WHEEL
PROCESS
QUALITY CONTROL
FINISHING PROCESS
PAINTING
MARKET SURVEY
CURRENT DEMAND AND ESTIMATED JBDEMAND UPTO 2019-2020
DEMAND SUPPLY GAP
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
PLANT LAYOUT
PRESENT MANUFACTURERS/SUPPLIERS OF ALUMINIUM ALLOY WHEEL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
