STEEL FURNITURE MANUFACTURING PLANT [3608]
Furniture designed and manufactured for installation and used in laboratory is called laboratory furniture. With the growth of industrial, commercial and household activities the demand of office automation, equipments and steel furniture has increased considerably. Wooden furniture after some period is worn out due to defects in wood quality and normal wear and tear. Due to elegant appearance, durability and innovative designs, steel furniture is becoming popular in modern society. Steel furniture is preferred over other kinds of furniture due to its durability, fold ability (in many cases) and easy transportability. These items find their extensive use in industrial, commercial and household activities. These steel products are the only replacement of wood in terms of cost and durability. These products will be varied in shapes and sizes as per the demand. Fabrications of steel related items are well established business and no sophisticated know-how is required. Though a number of units are carrying out the above activities, still there exists a gap in the demand supply curve.
COST ESTIMATION
Plant Capacity 70 Nos/Day
Land & Building (2500 sq.mt) Lease
Plant & Machinery Rs. 2.39 Cr
Working Capital for 2 Months Rs. 6.17 Cr
Total Capital Investment Rs. 8.85 Cr
Rate of Return 84%
Break Even Point 34%
INTRODUCTION
CLASSIFYING FURNITURE SYSTEMS:
1 – FIXED FLOOR MOUNTED AND WALL SUPPORTED
2 – WALL RAIL SUPPORTED
3 – SELF-SUPPORTING FRAME
4 – CORE BASED
5 – PANEL BASED
6 – TABLE BASED
7 – FREE-STANDING WORKSTATION
8 – MOBILE WORKSTATION
LABORATORY FURNITURE SYSTEM
(1) CANTILEVER SYSTEM
(2) C-FRAME SYSTEM
(3) FREE STANDING SYSTEM
COMPONENTS OF LAB FURNITURE
(1) CABINETS
BASE CABINETS –
WALL MOUNTED CABINET –
COUNTER MOUNTED CABINET -
CABINET DEPTH (DEEP)
CABINET HEIGHT (HIGH)
CABINET WIDTH (WIDE)
(2) CASEWORK –
(3) TABLES –
(A) ISLAND WORK TABLE
(B) WALL TABLE
TABLE TOP
(A) SOLID WOOD
(B) PHENOLIC RESIN
(C) SOLID CAST EPOXY
(D) ARCRYLIC SOLID SURFACE
(4) WORK SURFACE –
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MATERIAL
MATERIAL CONSTRUCTION
FABRICATION
PHOSPHATING PROCESS
PROCESS
THE PROCESS CONSISTS OF THE FOLLOWING STAGES:
SURFACE PREPARATION –
PHOSPHATE TREATMENT –
RINSING –
RINSING AFTER PHOSPHATING –
DRYING –
SEALING –
THE MAIN USES OF PHOSPHATING ARE:
FURTHER PLEASE SEE GIVEN BELOW:
POWDER COATING PROCESS
MAIN STEPS
TYPICAL STEPS IN A POWDER COATING PROCESS FOR METAL PARTS:
BASIC POWDER COATING PROCESS
FOUR BASIC PROCESSES:-
ELECTROSTATIC SPRAYING IS THE MOST COMMONLY USED WHICH IS DESCRIBED BELOW:
CURING
ADVANTAGES
DISADVANTAGES
FURTHER
QUALITY CONTROL
MATERIALS
PERFORMANCE REQUIREMENTS:
A. STEEL WORK CONSTRUCTION PERFORMANCE:
D. STEEL PAINT SYSTEM FINISH AND PERFORMANCE
TESTING PERFORMANCE
(1) TESTING OF BASE CABINET
(B) CABINET CONCENTRATED LOAD TEST
(C) CABINET TORSION TEST
(D) CABINET SURFACE FINISH TESTS
(E) HOT WATER TEST
(F) FINISH IMPACT TEST
(G) PAINT ADHESION ON STEEL
(H) PAINT HARDNESS ON STEEL
(2) TESTING OF WALL MOUNTED CABINET
(A) LOAD TEST
(3) TESTING OF TABLE
(A) TABLE STATIC LOAD TEST
(B) TABLE RACKING TEST
(4) TESTING OF DOORS
(A) DOOR HINGE TEST
(B) DOOR IMPACT TEST
(C) DOOR CYCLE TEST
(5) TESTING FOR DRAWERS
(A) DRAWER STATIC TEST
(B) DRAWER IMPACT TEST
(C) DRAWER INTERNAL ROLLING IMPACT
(D) DRAWER CYCLE TEST
(7) TESTING OF SHELVING
(A) SHELF LOAD TEST
PACKING AND MARKING
MARKET POSITION (OVERVIEW)
MARKET SIZE AND FORECAST
GLOBAL FURNITURE MARKET
INDIAN FURNITURE INDUSTRY
FURNITURE INDUSTRY COMPOSITION
HOME FURNITURE
OFFICE FURNITURE
CONTRACT SEGMENT
POTENTIAL OF FURNITURE MARKET IN INDIA
CORRELATION MATRIX FOR INDIA FURNITURE MARKET
FROM THE CORRELATION TABLE, WE CAN CONCLUDE THAT:
THE POTENTIAL OF FURNITURE MARKET IN INDIA
ORGANIZED AND UNORGANIZED FURNITURE MARKET
INDIA FURNITURE MARKET FUTURE POTENTIAL, FY’2016 - FY’2020
LABORATORY FURNITURE
MANUFACTURERS/SUPPLIERS OF STEEL LAB FURNITURE
SUPPLIERS OF RAW MATERIALS
M.S. PIPE
CR SHEETS
CRCA COILS
MIG ELECTRODE WIRE
PACKING MATERIALS
PICKLING CHEMICALS
SUPPLIERS OF POWDER COATING PAINT
PHOSPHATING CHEMICALS
COATING POWDER
SUPPLIERS OF PLANT AND EQUIPMENTS
CNC TURRET PUNCH PRESS AND CNC PRESS BREAK
CNC PRESS
PUNCHING PRESS
POWER PRESS
SHEARING MACHINE
DRILLING MACHINE
GRINDING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMERS
ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
HARD CHROME PLATING PLANT
POWDER COATING MACHINE
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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