Detailed Project Report on steel forging

Detailed Project Report on steel forging

 
STEEL FORGING
[CODE NO.1971]


Forging is the term for shaping metal by using localized compressive forces. Cold forging is done at room temperature or near room temperature. Hot forging is done at a high temperature, which makes metal easier to shape and less likely to fracture. Warm forging is done at intermediate temperature between room temperature and hot forging temperatures. Forged parts can range in weight from less than a kilogram to 170 metric tons. Forged parts usually require further processing to achieve a finished part.


COST ESTIMATION

Plant capacity                                     10.00 MT./day
Land & Building (8000 Sq.Mtr)            Rs. 5.80  Cr
Plant & Machinery                               Rs. 2.17  Cr
W.C. for 2 Months                               Rs. 2.50  Cr
Total Capital Investment                      Rs. 11.20 Cr
Rate of Return                                    32%
Break Even Point                                59%

INTRODUCTION    
ADVANTAGES AND DISADVANTAGES    
CLASSIFICATION OF FORGING    
TYPES OF FORGING    
USES AND APPLICATION    
B.I.S. SPECIFICATIONS    
MARKET SURVEY    
PRESENT MANUFACTURERS OF STEEL FORGING    
MANUFACTURING PROCESS    
PROCESS FLOW CHART    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    


APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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