STEEL DOORS AND FRAMES MANUFACTURING
[CODE NO.3356]
Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room.
The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.
A steel door allow us opening or passage into a house, building, room, apartment or closet by which persons enter. It is more strong other than normal wood door or others type of doors. Steel Doors
Steel or other such metal construction has been used for years as they are efficient and are a sturdy option for exterior and interior doors alike. These doors can be either be solid or hollow.
It has been found to be a good substitute for wood and is being used extensively for making frames. The frames can be made out of angles, Tee, channels or pressed steel plates. Holdfasts and hinges are normally welded to the frame in case of steel frames.
Normal shutters made out of wood etc can be fixed on these steel frames.
Steel frames are quite popular and are being used extensively for houses and other locations as they are economical than the conventional wooden frames.
Shutters can also be made out of Mild Steel (MS) sheets, welded or riveted to a frame of angle iron or channel section, properly braced.
Steel doors can also be made in high quality in cold rolled mild steel, precision engineered. They are long lasting requiring minimum maintenance. They are available in beautiful shades with various wood grain texturing.
These can invariably be used where security is of a greater concern.
Steel doors are widely used in houses, apartments and in places where door operating conditions require a higher resistance to loads, mechanical damages and corrosion. The use of metal materials does not preclude the creation of interesting and structurally advanced products. Well integrated doors may constitute an architectural detail that bonds the whole interior. The precision of performance combined with a high-quality powder coating in any color, enables manufacturing of a product adapted to individual needs.
COST ESTIMATION
Plant Capacity : 75.00 Nos./day
land & Building : Rented
Plant & Machinery : Rs. 1.01 Cr
Working Capital for 3 Months : Rs. 2.07 Cr
Total Capital Investment : Rs. 3.37 Cr
Rate of Return : 37%
Break Even Point : 56%
INTRODUCTION
TYPES OF STEEL DOOR
(A) INTERNAL DOOR
(B) EXTERNAL DOOR
ADVANTAGES OF STEEL DOOR
DISADVANTAGES OF STEEL DOOR
PARTS OF STEEL DOOR
1. FLUSH STEEL DOORS
2. STEEL DOORS WITH WINDOWS
3. PANELED STEEL DOORS
STEEL FLUSH DOOR
ADVANTAGES
DISADVANTAGES
PARTS OF FLUSH STEEL DOOR
(A) FRAME
CONSTRUCTION
FRAME COMPONENTS
(B) SHUTTER
TYPES OF SHUTTER
CONSTRUCTION
USES AND PPLICATION
APPLICATION OF INTERNAL DOORS
B.I.S. SPECIFICATION
MARKET POSITION
FACADE & FENESTRATION INDUSTRY IN INDIA
CONSTRUCTION AND REAL ESTATE SECTOR
REAL-ESTATE SCENE IN INDIA
THE FENESTRATION AND FAÇADE INDUSTRY
GLOBAL MARKET SIZE
THE CONSTITUENTS
THE INDUSTRY
THE PRODUCTS:
INVESTORS:
THE MARKET SIZE & GROWTH IN INDIA
UPVC PRODUCT MARKET
ALUMINIUM PRODUCT MARKET
STEEL WINDOW & DOOR MARKET
WOOD WINDOW & DOOR MARKET
GLASS AND MIRROR MARKET
TABLE 2: INDIAN GLASS INDUSTRY – MARKET ANALYSIS, SOURCE
ADHESIVES AND SEALANTS MARKET
SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS
IMPORT OF METAL DOOR FRAME
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT OF STAINLESS STEEL DOOR
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
MANUFACTURERS/SUPPLIERS OF
STEEL DOOR AND FRAMES
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) SHEARING
(2) BLANKING
(3) FORMING
(4) WELDING
1. FUSION WELDING
2. SPOT WELDING
3. PROJECTION WELDING
(5) FINISHING
(A) PRE-TREATMENT AND PHOSPHATING
(B) PAINTING
(C) POWDER COATING
(6) TESTING
(7) MARKING
(8) QUALITY CONTROL
(A) INSPECTION OF MATERIAL
(B) MANUFACTURING PROCESSES
FOR HEARING PROCESS
FOR PUNCH PRESS
FOR FORMING
FOR MITERED JOINTS
FOR SPOT WELDERS
FOR SPOT WELD TWIST TEST
FOR DRILLING AND TAPPING
FOR ASSEMBLY
EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
ACCEPTABLE TOLERANCE:
EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
AT RANDOM, INSPECT FOR:
FOR FINISHING
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
COLD ROLLED M.S SHEETS
M.S CHANNELS AND ANGLES
DEGREASING CHEMICALS
MIG WELDING WIRE ELECTRODE
PHOSPHATING CHEMICALS
COATING POWDERS
SUPPLIERS OF PLANT AND MACHINERIES
PLASMA CUTTING MACHINE
CNC PRESS
POWER PRESS
SHEARING MACHINE
DRILLING MACHINE
GRINDING MACHINE
PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATEFARM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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