STEEL G.I. CHANNELS MANUFACTURING [3538]
G.I Steel channels are used ideally as supports and guide rails. These are roll-formed products. The main metal used for making channels is steel along with aluminum. There are certain variations that are available in the channels category, the categorization is mainly on the shape of the channel, the varieties are mentioned below: J channels: This kind of channel has two legs and a web. One leg is longer. This channel resembles the letter-J. Hat channels: This channel has legs that are folded in the outward direction resembling an old fashioned man's hat. U channels: This most common and basic channel variety. It has a base known as a web and two equal length legs. C channels: In this channel the legs are folded back in the channel and resemble the letter-C. C channels are known as rests. Hemmed channels: In this kind of channel the top of the leg is folded hence forming double thickness. There are other variations of channels that are available, which are customized according to the customer's needs.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building Lease
Plant & Machinery Rs. 1.85 Cr
Working Capital for 2 Months Rs. 5.94 Cr
Total Capital Investment Rs. 8.12 Cr
Rate of Return 26%
Break Even Point 55%
INTRODUCTION
LENGTH TOLERANCES OF STEEL CHANNELS
CHANNEL TERMS
ADVANTAGES OF COLD-FORMED STEEL MEMBERS:
WHAT IS COLD-FORMED STEEL?
EFFECT OF COLD WORK
PROPERTIES OF COLD-FORMED STEEL
COLD-FORMED STEEL TYPES
APPLICATIONS OF COLD-FORMED STEEL
ADVANTAGES OF COLD-FORMED STEEL
USES AND APPLICATION
THE APPLICATION FIELDS ARE:
B.I.S. SPECIFICATION
MARKET POSITION
MARKET HIGHLIGHTS
DRIVERS
INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)
KEY PLAYERS
INDIA: THE FASTEST GROWING MARKET IN PEB
PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016-17
PRE-ENGINEERED BUILDING TECHNOLOGY GAINING MOMENTUM IN INDIA
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MARTERIAL
(1) DECOILING
(2) COLD ROLL FORMING PROCESS
ADVANTAGES
DISADVANTAGES OF COLD-FORMED STEEL STRUCTURES
GALVANIZED ROLL FORMING
ROLL FORMING PROCESS
ROLL FORMING TOLERANCES
CROSS SECTION TOLERANCE
PART LENGTH TOLERANCE
PRE OR POST PUNCH LENGTH TOLERANCE
CAMBER AND SWEEP TOLERANCE
TWIST
END FLARE TOLERANCE
(3) QUALITY CONTROL
(4) MARKING
ROLL FORMING MACHINE
HOW ROLL FORMING MACHINES WORK
ROLL FORMING MACHINE LINE BASICS
GENERALLY, ROLL FORMING MACHINE IS CONSISTED OF:
(1) CEILING CHANNEL ROLL FORMING MACHINE
(2) C CHANNEL ROLL FORMING MACHINE
EQUIPMENT FOR ROLL FORMING LINE
(1) COIL CAR/COIL LIFTER
(2) DE-COILER/UN-COILER UNIT
(3) SNUBBER & PILLAR TABLE ASSEMBLY
(4) SHEET LEVELER
(5) NC SERVO ROLL FEEDER ENCODER
(6) SHEARING UNIT
(7) CONVEYOR UNIT
(8) STACKING UNIT
PLANT LAYOUT
MANUGFACTURERS/SUPPLIERS OF STEEL GI CHANNEL
SUPPLIERS OF RAW MATERIALS
G.I. COIL
SUPPLIERS OF PLANT AND EQUIPMENTS
COLD ROLL FORMING MACHINE
UNCOILING MACHINE
SHEET LAVELING MACHINE
METAL TESTING MACHINE
PRECISION MEASURING TOOLS
NDT INSPECTION EQUIPMENT
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
