Detailed Project Report on ss fabrication includes modular furniture, kitchen and kitchen plates, grill gate and railing

SS FABRICATION INCLUDES MODULAR FURNITURE, KITCHEN AND KITCHEN PLATES, GRILL GATE AND RAILING
[CODE NO.3359]  


MODULAR KITCHEN FURNITURE

Modular Kitchen is a term used for the modern kitchen furniture layout consisting of modules of cabinets made of diversified materials which hold accessories inside, which can facilitate the effective usage of the spaces in a kitchen. Normally the units which are kept on the floor are called “floor units” or “floor cabinets” on which a kitchen worktop made of granite, marble, tile or wood has been laid for creating spaces for varied activities in a kitchen.

The units which are held on the wall for storage purposes are termed as “wall units” or “wall cabinets”. In small areas of kitchen in an apartment, even a “tall storage unit” is available for effective storage.

A modular kitchen is a set of pre-made cabinets that can be easily assembled together to give the user a fully functional design. It usually features a clean and contemporary finish and comes in a variety of colours and finishes. The pre-made cabinets are available in two forms - lower and upper units. It not only offers you a sense of freedom for customization, it also gives you plenty of storage in limited space. They are gaining popularity because they are much smoother to operate and look smarter than the non-modular form of kitchens.

The modular form of kitchens date back to more than 125 years and are said to be used and conceptualized first in Germany. However, the designs became extremely popular in Sweden and were known as Swedish Kitchens for quite a long a time.

As compared to the custom-made kitchens, a modular kitchen is less expensive as everything is pre-made. Opting for it helps save time as everything is already constructed and just requires installation. On the other hand, custom-made kitchen needs to be built onsite, is time-consuming and sometimes may not give you a satisfactory result both in the looks & utility departments.

ADVANTAGES OF MODULAR KITCHEN

•    Aside of the high functionality because of well-defined storage modules it gives your cooking area a well-defined, sleek, clean and trendy look.

•    It not only adds to the beauty of the house, it also offers enough storage space for all big and small utensils.

•    One can choose from a variety of colours, patterns and finishes to make the kitchen stand out from the rest and match the look of the house.

•    Not only it is easy to repair, the easy to assemble and reassemble feature allows you to carry it along when you change your home.

•    One can effortlessly clean it without any professional help.

•    If any of the components of your modular kitchen go bad or get affected by the environment, they can easily be replaced/repaired. While replacing or repairing the affected area, other parts of need not to be disturbed.

•    They are highly durable as the attachments are usually made using high-quality material.

•    A modular kitchen makes working easier and convenient, courtesy the properly planned cabinets, drawers and racks.

•    You can also opt for one that matches the design of the furniture kept in your house.

Stainless steel kitchens have become extremely popular nowadays with the its airy and light feel. But one thing that might not appeal to experts with this material used for kitchen cabinets is its issue or staining. Also, stainless steel acts as a conductor of electricity and might require the repainting job in every few months. But the appearance and feel of this material used for kitchen cabinets in a modular kitchen design is classy and pleasing to the eyes.

COST ESTIMATION

Plant  Capacity                                                 :     SS FABRICATION                     
land & Building  (6000 sq.Mtr                         :    Rs. 7.31 Cr
Plant & Machinery                                             :    Rs. 4.92 Cr
Working Capital for 2 Months                         :    Rs. 5.26 Cr
Total Capital Investment                                  :    Rs. 16.07 Cr
Rate of Return                                                   :    24.%
Break Even Point                                               :    55%

INTRODUCTION    
MODULAR KITCHEN FURNITURE    
ADVANTAGES OF MODULAR KITCHEN    
ADVANTAGES OF SS KITCHEN    
RESISTANT TO CORROSION    
STYLISH    
DURABLE    
SANITARY    
HEAT AND COLD TOLERANT    
MODULAR FURNITURE    
ADVANTAGES    
DISADVANTAGES    
RAILING, GRILL AND GATES    
(A) RAILING    
TYPES OF RAILING    
USES AND APPLICATION OF RAILING    
(B) GRILL    
(C) GATE    
STEP 2: HOW TO MEASURE    
WOODEN GATES    
TYPES OF GATE    
(4) FRONT FACADE OF BUILDING    
FUNCTIONS OF A FACADE    
THE SEPARATING FUNCTIONS INCLUDE:    
B.I.S. SPECIFICATION    
MARKET POSITION    
MODULAR KITCHEN    
RISE OF THE MODULAR KITCHEN    
INDIA FURNITURE MARKET SIZE, DEMAND, OPPORTUNITY & GROWTH    
TOP GLOBAL MARKETS TO EXPORT STEEL FURNITURE FROM INDIA    
MARKET POTENTIAL OF THE FACADE SYSTEM    
INDUSTRY INSIGHTS    
EXPORT DATA OF MODULAR KITCHEN    
IMPORT DATA OF FACADE    
IMPORT DATA OF GATE GRILL    
IMPORT DATA OF MODULAR FURNITURE    
IMPORT DATA OF RAILING MILD STEEL    
IMPORT DATA OF STAINLESS STEEL GATE    
MANUFACTURERS/SUPPLIERS OF SS MODULAR KITCHEN FURNITURE    
MANUFACTURERS/SUPPLIERS OF SS GRILL, RAILING AND GATES    
MANUFACTURERS/SUPPLIERS OF SS BUILDING FACAD    
MANUFACTURING PROCESS    
STAINLESS STEEL SHEET METAL    
STAINLESS STEEL SHEET METAL FABRICATION    
INTRODUCTION TO METAL SHEET FABRICATION PROCESS    
CUTTING    
1. CUTTING WITH SHEAR    
2. CUTTING WITHOUT SHEAR    
BENDING AND FORMING    
JOINING    
FINISHING    
FABRICATION PROCESS OF MODULAR KITCHEN AND MODULAR
    KITCHEN FURNITURE    
(A) SHEET METAL FURNITURE    
(B) TUBULAR METAL FURNITURE    
STAINLESS STEEL CABINET SPECIFICATIONS    
MATERIALS:    
CONSTRUCTION:    
DIMENSIONS:    
FABRICATION PROCESS OF GRILL, RAILING AND GATE    
SHEARING:-    
DEBURRING & STRAIGHTENING:-    
FORMING:-    
FORMING IN COLD:-    
INSPECTION    
FABRICATIONPROCESS OF SS BUILDING FACED SYSTEM    
(1) CUTTING    
(2) SHAPING    
COLD WORKING    
HOT WORKING    
(3) WELDING    
EDGE PREPARATION    
PREHEATING    
WELDING AND WELDING MATERIALS    
WELDING OF BASE METAL    
WELDING OF CLADDING MATERIAL    
HEAT TREATMENT AFTER WELDING    
(4) STORAGE OR HANDLING    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
CR SS STRIPS    
SS SHEET    
SS BAR    
SS PIPE AND TUBE    
SS CLADING SHEET    
DEGREASING CHEMICAL    
MIG WELDING WIRE ELECTRODE    
PHOSPHATING CHEMICALS    
COATING POWDER    
SUPPLIERS OF PLANT AND MACHINERIES    
PLASMA CUTTING MACHINE    
CNC PRESS    
PUNCHING PRESS    
POWER PRESS    
SHEARING MACHINE    
DRILLING MACHINE    
GRINDING MACHINE    
PRECISION MEASURING TOOLS    
EOT CRANE    
POWER TRANSFORMER    
ELECTRICAL PANEL    
COOLING TOWER    
EFFULENT TREATMENT PLANT    
AIR POLLUTION CONTROL EQUIPMENTS    
AIR CONDITIONING EQUIPMENTS    
AIR COMPRESSORS    
PLATEFARM WEIGHING MACHINE    
MATERIAL HANDLING EQUIPMENTS    
FIRE FIGHTING EQUIPMENTS    
SHOT BLASTING MACHINE    
JIGS AND FIXTURE    
SUBMERSIBLE WATER PUMP    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET