SOFT DRINKS MANUFACTURING
[CODE NO.3295]
Cold drinks are defined as any non-alcohol beverages containing syrup essences or fruit concentrates that are mixed with water or carbonated water.
Cold drink is a most popular product extensively used during summer, in winter and other seasons also. Cold drink is liked by most of the people especially liked by kids and younger generation. At is a thirst quench, a hygienic but found drink. It is a ironical that the Cold drink industry represent the largest segment of the food industry in the country though concerned products has any questionable food value. Cold drinks are today being promoted as refreshing drinks.
The ingredients those go into production of a Cold drink are mainly required concentrates, like sugar, phosphoric acid and carbon dioxide.
Cold drink concentrates manufacturing unit is very simple and involve only mixing of various ingredients. Some manufacturers produce juice powder as well as Cold drink concentrates but this involves huge investment. Although, the integrated unit is covered under small scale still it depends upon the individual investment capacity.
COST ESTIMATION
Plant Capacity : 57600.00 Bottles/day
land & Building (30000 Sq.mt) : Rs. 3.00 Cr
Plant & Machinery : Rs. 2.50 Cr
Working Capital for 1 Month : Rs. 1.57 Cr
Total Capital Investment : Rs. 7.32 Cr
Rate of Return : 16%
Break Even Point : 63%
INTRODUCTION
THE COLD DRINK INDUSTRY CAN BE CLASSIFIED INTO TWO CATEGORIES.
AERATED COLD DRINK THEN CAN BE DIVIDED INTO SUB-GROUPS.
RAW MATERIALS
THE MANUFACTURING PROCESS
CLARIFYING THE WATER
FILTERING, STERILIZING, AND DECHLORINATING THE WATER
MIXING THE INGREDIENTS
CARBONATING THE BEVERAGE
FILLING AND PACKAGING
CLASSIFICATION OF COLD DRINKS
COLD DRINKS ARE GENERALLY DIVIDED INTO 3 PARTS NAMELY:
USES AND APPLICATIONS
QULITY CONTROL & B.I.S. SPECIFICATIONS
SPECIFICATION OF CARBONATED BEVERAGES
CARBONATEDBEVERAGES-SPECIFICATION (SECOND REVISION)
MARKET SURVEY
COCA-COLA INDIA AND PEPSICO INDIA SLIP IN SHARES
HEALTHY DRINKS TO DRIVE FORECAST GROWTH
WHERE’S THE MARKET GOING?
GOING ‘MAKE IN INDIA’ WAY
COCA-COLA, PEPSICO HIT HARD BY SLOW GROWTH IN SOFT DRINKS SEGMENT
THE THREE GROWTH DRIVERS FOR THE SOFT DRINK SEGMENT
BEVERAGE OF CHOICE
GLOBAL OVERVIEW OF BEVERAGE INDUSTRY
THE GROWTH OF ENERGY, WATER, AND SPORTS DRINKS BRANDS
REWORKING RECIPES
SMALLER CANS AND BOTTLES
ATTEMPTS AT AUTHENTICITY
NORMS OF FSSAI & GST IN CARBONATED BEVERAGE
GST RATES: AERATED DRINKS TO ATTRACT 40% TAX, INDUSTRY BODY UPSET
TOP SOFT DRINK BRANDS IN INDIA
LIST OF MAJOR AND MOST POPULAR SOFT DRINKS IN INDIA
PEPSI
COCA-COLA
SPRITE
THUMS UP
LIMCA
FANTA
MAAZA
PROCESS TECHNOLOGY FOR SOFT DRINKS
TREND TOWARDS ASEPTIC
WATER TREATMENT
WITH OR WITHOUT SYRUP ROOM
THERMAL PRESERVATION
INDIVIDUAL DESIGNS
TOP SOFT DRINKS MANUFACTURING COMPANIES IN THE WORLD
MANUFACTURING PROCESS OF SOFT DRINKS
SYRUPS:-
THE SEQUENCES OF PROCESSES IN COLD DRINKS ARE GIVEN BELOW:-
PREPARATION OF COLD DRINK:-
PREPARATION OF SUGAR SYRUP AT 65O BRIX:
DIFFERENT SIZES OF COLD DRINK BOTTLES:-
PREPARATION OF SUGAR SYRUPS AT 68O BRIX
OPERATE AS IN THE PRECEDING METHOD, USING THE FOLLOWING FORMULATION:
THE ABOVE SYRUP MUST HAVE THE FOLLOWING SPECIFIC GRAVITY.
SWEETENERS (SUCROSE):-
COLD DRINKS & CARBONATED BEVERAGES:-
WATERS:-
SPARKLING
CARBONATED WATER:-
SODA:-
SELTZER WATER:-
CARBONATED BEVERAGE INGREDIENTS:-
WATER:-
CARBON DIOXIDE:-
PREPARATION OF CARBON DIOXIDE:-
CARBON DIOXIDE CONTENT IN BEVERAGES:-
MEASUREMENT OF CARBON DI-OXIDE VOLUME:-
CARBONATION PRINCIPLE:-
ADDITION OF CARBON DI-OXIDE:-
PRESSURE-TEMPERATURE RELATIONSHIP:-
LOSSES OF CARBON DI-OXIDE:-
FLAVOUR INGREDIENTS FOR CARBONATED BEVERAGES:-
CARBONATED BEVERAGES FORMULATIONS:-
SYRUPS:-
BEVERAGE:
FORMULATION FOR ORANGE TYPE (GOLD SPOT TYPE)
ORANGE - BEVERAGE BASE
ORANGE SYRUP
ORANGE SODA SYRUP
BEVERAGE:-
FORMULATION FOR LIMCA TYPE
LEMON-LIME EXTRACT FORMULA
CITRON SODA (LIMCA TYPE)
FORMATION FOR CAMPA COLA TYPE
CAMPA COLA FLAVOUR EMULSION:-
CAMPA COLA SYRUP:-
CAMPA COLA FLAVOR CONCENTRATE
CAMPA COLA TYPE SYRUP:-
CAMPA COLA TYPE FLAVOR
CAMPA COLA TYPE:-
SODA WATER FORMULATION
GRAMS FOR 26.5 GALLONS
GENERAL FORMULATION OF SOFT DRINK
SUGGESTED FORMULATIONS
(1) CAMPA COLA TYPE SYRUP:-
(2) LIMCA TYPE SYRUP:-
(3) ORANGE TYPE SYRUP (GOLD SPOT TYPE):-
(4) SODA WATER:-
BOTTLING OF COLD DRINK
PRECAUTIONS
PROCESS FLOW DIAGRAM
SUPPLIERS OF RAW MATERIALS
PET PREFORMS
CITRIC ACID
FOOD COLOURS
SUPPLIERS OF PLANT AND MACHINERY
STORAGE TANKS
COOLING TOWER
FILTER PRESS
BOILERS 101
FILLING MACHINE
COMPRESSORS
CHILLER
LABORATORY EQUIPMENTS
MATERIAL HANDLING EQUIPMENTS
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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