MANUFACTURING PLANT FOR CHAPATI, THEPLA AND OTHER SNACKS (CHAKRI, PURI AND KHAKHRA)
[EIRI/EDPR/ 3223] J.C.: 1279, 1327
INTRODUCTION
DRY SNACKS/NAMKEEN
Dry Snacks or Namkeen products are in demand from over many years in India and are being exporting to many countries. Dal Moth, Chanachur & Bhujia are the important names enhancing the flavour & taste as processed foods. These are food products having no historical background & becomes in market and in social & cultural synonym as the society became more advanced.
Chakli a spiral shaped crisp deep fried snacks is one of the traditional Indian snacks item enjoyed during festival like Dewali. The snacks is known with different names and is prepared with wheat flour. It is known as Chakri in Gujarat, Chakli in Maharashtra and Northern India. To make crisp yet melt in mouth. Chakli, whole wheat flour is first steam cooked and then mixed with se same seeds, green chilli - ginger paste, spices and curd into dough. Raw chaklis are made from its dough by using a chakli maker and then they are deep fried until light brown.
Thepla are an inherent part of gujarati meals and are used for regular meals travelling and picnics eaten with pickles & curds. Theplas can be enjoyed hot or otherwise sometimes whole Jeera or til can be added to enhance the flavor of theplas.
Initially in long-long ago, people did not heard the name of Dal moth, chur or Bhujia like food products. But now days it is well known not in India but world wide. These are mainly consumed during breakfast period & are very much during social & cultural periods. These are used as tasty & flavored food as well as in medicinal way, however, a little it may be, according to ayurveda) because of their carminative stimulative digestive properties. India produces almost all these types of salty processed food products of grains all these types of salty
processed food products of grains like Grams, Pulses etc.
The main raw materials for these products are Gram pulses & spices. The various food additives & colours may be used to provide sophistications in the products. the raw material are frequency available in India.
These salty food products get a broad market in foreign countries. These products are very much popular not only in India but also overseas countries. Hence, there are a lot of scope and market of these products & therefore, it will provide a very much profitable business.
COST ESTIMATION
Plant Capacity 80,000 Kg Chakli/Year,
80,000 Kg/Year Ganthia,
8,00,000 No. Roti/Year,
40,000 Kg/Yr. Puri. 48,000 Khakra
Land & Building (450 sq.mt.) Rs. 57.70 Lac
Plant & Machinery Rs. 49.50 Lac
Working Capital for 2 Months Rs. 49.61 Lac
Total Capital Investment Rs. 1.60 Cr
Rate of Return 29%
Break Even Point 58%
CONTENTS
INTRODUCTION
DRY SNACKS/NAMKEEN
B.I.S. SPECIFICATIONS
OVERVIEW OF INDIAN FOOD INDUSTRY
MARKET SURVEY
SNACKS FOODS AND TRENDS
MARKET POSITION OF SNACKS
MARKETING STRATEGIES OF HALDIRAMS
OBJECTIVES
COMPETITORS OF HALDIRAM’S
MANUFACTURING PROCESS
MARKETING
EXPORT POTENTIAL
FORMULATION OF CHAKLI
FORMULATION OF KHAKHRA
FORMULATION OF GUJARATI METHI THEPLA
FORMULATION OF GHANTHIYA (TIKHA)
FORMULATION OF PURI (ROASTED)
FORMULATION PROCESS OF MASALA KHAKHRA
MANUFACTURE OF GANTHIA
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF CHAKLI
PROCESS FLOW DIAGRAM
FORMULATION & PROCESS OF BAKED PURI
MANUFACTURING PROCESS OF BIKANERI BHUJIA
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF GANTHIA
PROCESS FLOW DIAGRAM
FORMULATION AND PROCESS OF ALOO BHUJIA
BIKANERI BHUJIA
GANTHIA
TIKHA GANTHIA
RETORT PACKAGING
RETORT PACKAGING AND PROCESSING
DETAILS OF RETORT STERILIZATION PROCESS
COMEUP VENT OPEN – SATURATED STEAM
COME UP VENT CLOSED – SATURATED STEAM
COOK – SATURATED STEAM
PRESSURE COOL FILL – SATURATED STEAM
PRESSURE COOL – SATURATED STEAM
ATMOSPHERIC COOL – SATURATED STEAM
DRAIN – SATURATED STEAM
VERTICAL FORM FILL SEAL (VFFS)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
FILLING & SEALING MACHINE
PACKAGING MACHINERY FOR DRY SNACKS PRODUCTS
SUPPLIERS OF RAW MATERIALS
SUPPIERS OF FLAVOURS AND OTHER RAW MATERIALS
PLANT & MACHINERY SUPPLIERS
FOR KURKURE TYPE DRY SNACK FOOD
KURKURE MAKING MACHINE
PACKING MACHINE
RAW MATERIAL SUPPLIERS FOR KURKURE TYPE SNACK FOOD
KURKURA MASALA SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)