PEARL SUGAR CANDY (MISHRI)
[CODE NO.3508]
Candy Sugar, (or sweet diamonds as it is popularly called or mishri) is sparking white big crystal sugar obtained by cooling supersaturated sugar solutions. Its large crystals not only are pure but are also very attractive. The English word "candy" derives from Arabic "qandi," meaning something made with sugar. Candy, specifically sugar candy, is a confection made from a concentrated solution of sugar in water, to which flavorings and colorants can be added. Candies come in numerous colors and varieties and have a long history in popular culture. In India the large crystalline form of sugar is called “Mishri”. The word “Mishri” comes from Chinese, originally Mi-Sha-Li, "sweet-pebble-glassy," a sweet crystalline (glassy) substance the size of pebbles.
Candy Sugar has its origins in India and Persia. Arabic writers in the first half of the 9th century described the production of candy sugar. Crystals were grown as a result of cooling supersaturated sugar solutions. Candy sugar is known for centuries for its therapeutic applications. It is also popular among makers of homemade fruit liqueurs. It is loved by both kids and grownups; this rock candy makes a good substitute for dessert after meals. You may be served "saunf" (fennel seeds and sugar crystals after lunch and dinner in hotels). In ayurveda, when medicine contains sugar, this sugar or its powder is to be used when making medicines. If you taste refined sugar (ordinary sugar used while making tea/coffee) and the candy sugar you will realize the difference. Candy sugar contains some minerals which are compatible with milk. Candy sugar has more satisfying taste.
The reason is slow crystallization which takes place gives slightly more ordered structure. Eating small amounts of sugar is considered good. It allows ingestion of slightly toxic medicines, which will be vomited otherwise. Honey also shares this property. With some fats and proteins, sugar adds fertility property. Such sweets are generally used as "Prasadam" in temples. Sugar plays two very significant roles in relation to food security. First of all, sugar as a food crop may be considered an inexpensive and abundant source of calories and thus important in the fulfillment of basic human energy requirements. Secondly, sugar plays an important economic role in generating income, employment and export earnings. Sugar is typically one of the most significant contributors to dietary energy supply.
In fact, sugar is the third most important source of per caput dietary energy supply (DES) after cereal products. And it is a relatively inexpensive food. The cost of calories from sugar is about 15 percent less than that from cereals. At the global level, sugar, including non-centrifugal sugars, currently contributes more than 8 percent of total caloric intake, after cereals (52 percent) and oils (10 percent). Given the global population balance, these percentages closely reflect the situation in developing countries where sugar accounts for nearly 8 percent of total caloric intake, after cereals (57 percent) and oils (9 percent). The candy sugar has a good market potential in India.
COST ESTIMATION
Plant Capacity : 20.00 Ton/day
land & Building (6000 Sq.Mtr) : Rs. 1.54 Cr
Plant & Machinery : Rs. 2.76 cr
Working Capital for 1 Month : Rs. 2.23 Cr
Total Capital Investment : Rs. 6.70 Cr
Rate of Return : 59%
Break Even Point : 34%
(PROJECT AT A GLANCE)
INTRODUCTION
PROPERTIES
SUGAR ANALYSIS
PHYSICAL METHODS
CHEMICAL METHODS FOR THE DETERMINATION OF REDUCING SUGARS.
USES AND APPLICATIONS
DIFFERENCE BETWEEN EVERYDAY SUGAR (THE SUGAR WE USE AT HOME)
AND MISHRI
MARKET POSITION & SCOPE (INDUSTRY SUMMARY)
PRODUCTION:
CENTRIFUGAL SUGAR PRODUCTION WILL RISE 18-PERCENT TO 25.8 MMT
SUGARCANE PLANTING AND PRODUCTION WILL RECOVER TO 4.7 MH AND 330 MMT
INDIA: SUGARCANE AND SUGAR PRODUCTION
CONSUMPTION:
MARKET PRICES
INDIA: SUGAR PRICES IN DELHI MARKET, IN INDIAN RUPEE (INR) PER MT
PRODUCTION, SUPPLY AND DEMAND DATA STATISTICS:
INDIA: SUGARCANE, CENTRIFUGAL, AREA IN THOUSAND HECTARES
AND OTHERS IN THOUSAND TONS
INDIA: SUGARCANE AREA, PRODUCTION, AND UTILIZATION
INDIA: MILL SUGAR PRODUCTION BY STATE, IN THOUSAND METRIC TONS,
CRYSTAL WEIGHT BASIS
INDIA: COMMODITY, CENTRIFUGAL SUGAR, PRICE TABLE
INDIA: COMPARATIVE COMMODITY SUPPORT PRICE TABLE, INR PER METRIC TON, MINIMUM SUPPORT PRICE (MSP) OR FAIR REMUNERATIVE PRICE (FRP) 29
INDIA: IMPORT TRADE MATRIX, CENTRIFUGAL SUGAR, MY 2015/16, IN METRIC TONS
INDIA: EXPORT TRADE MATRIX, CENTRIFUGAL SUGAR, MY 2015/16, IN METRIC TONS
WORLD SUGAR ESTIMATES (2016-17)
TRADE FLOW OF INDIA
SUGAR PRODUCTION IN STATES
DETAILED EXPORT DATA OF MISRI
B.I.S. SPECIFICATION
PRODUCT DETAILS:
MANUFACTURING PROCESS
INTRODUCTION
PRODUCTION PROCESS:
PROCESS FLOW SHEET
FUNCTIONAL ROLE OF VARIOUS PROCESSES
CLARIFIER
ROTARY FILTER
MULTIEFFECT EVAPORATOR
CRYSTALLIZER
CENTRIFUGE
CUBES GRANULATED CAN SUGAR
CURRENT MANUFACTURER OF MISRI
SUPPLIERS OF PLANT AND MACHINERY
CRYSTALLIZER MANUFACTURER
TANKS
CENTRIFUGES
DRIER
DISINTEGRATORS
FILTER PRESS
BOILER
SPECIFICATIONS OF PACKAGING MATERIALS FOR MISRI
LAMINATES :
CO-EXTRUDED FILMS :
THE LD LAYER COULD ALSO BE LLD OR
PERFORMANCE:
THICKNESS TOLERANCE – (LOWER LEVEL PERMISSIBLE)
THICKNESS TOLERANCE – (UPPER LEVEL)
COMPOSITE CONTAINERS
METAL CONTAINERS:
LIST OF MACHINERY AND EQUIPMENTS
BUCKET ELEVATORS
AUTO LOADING CONVEYOR
INSPECTION/GRADING CONVEYOR
SIZING DECKS
INSPECTION TABLES
HOPPER BOTTOM BINS
VIBRATING GRADER MACHINE
DOUBLE HEAD FILLING MACHINES FOR PACKAGING7
BAND SEALER FOR STANDY POUCH
SPECIFICATIONS
COOLING TUNNEL
FUNCTION:
TECHNICAL SPECIFICATION:
MONO CRYSTAL SUGAR MAKING MACHINE
PRODUCT DETAILS:
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
TURNKEY CONSULTANT FOR SETTINGUP
PROCESSING UNIT 97
SUGAR & ALLIED PRODUCTS MANUFACTURER ASSOCIATION
IMPLEMENTATION SCHEDULE 100
EFFLUENT TREATMENT AND DISPOSAL
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT PRIMARY TREATMENT
ANAEROBIC TREATMENT
METHANE FERMENTATION IS FAVORED BY A WARM CLIMATE. HOWEVER,
ITS MAIN DISADVANTAGES ARE:
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
(SWOT) ANALYSIS
STRENGTHS:
WEAKNESS:
OPPORTUNITIES:
THREATS:
LAB SETUP & EQUIPMENTS
CHEMICALS
LIST OF LAB EQUIPMENT (CHEMICAL TESTING)
LIST OF LAB EQUIPMENT (MICROBIOLOGICAL TESTING)
LIST OF LAB GLASS WARE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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