NPKS MIX FERTILIZER
[CODE NO.3709]
Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.
Compound or complex fertilisers such as NPK/NPKS, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.
COST ESTIMATION
Plant Capacity 500 MT/Day
Land & Building (3 Acres) Rs. 4.52 Cr
Plant & Machinery Rs. 12.60 Cr
Working Capital for 2 Months Rs. 63.80 Cr
Total Capital Investment Rs. 81.93 Cr
Rate of Return 94%
Break Even Point 25%
INTRODUCTION
REQUIREMENTS OF DIFFERENT FERTILISERS FOR DIFFERENT CROPS
HOW MUCH FERTILIZER TO APPLY:
CONVERSION FACTORS DETERMINING QUANTITIES OF FERTILIZERS
NPK MIXED FERTILIZER AND THEIR GRADE
B.I.S. SPECIFICATION
PROPERTIES AND STORAGE OF NPK/NPKS FERTILIZER
HANDLING, STORAGE AND PACKING:
PARTICLE SIZE:
RAW MATERIALS AND THEIR SOURCES
GRADE OF NPKS MIX
OVERVIEW OF FERTILIZER INDUSTRY IN BANGLADESH
FERTILIZER DEMAND, PRODUCTION, AND STORAGE CAPACITY IN BANGLADESH
FERTILIZER CONSUMPTION IN BANGLADESH
FERTILIZER IMPORT IN BANGLADESH
CHALLENGES AND PROSPECT OF FERTILIZER USES IN BANGLADESH
PROSPECT OF PROMOTING ORGANIC FERTILIZER IN BANGLADESH
CHALLENGES OF PROMOTING ORGANIC FERTILIZER IN BANGLADESH
CONCLUSION AND RECOMMENDATION
GLOBAL MARKET POSITION OF FERTILIZER
NPKS: THE NEW MARKET DRIVER
THE MAIN PRODUCTION ROUTES FOR COMPOUND NPKS ARE
COMPOUND FERTILIZER CAPACITY, BY PRODUCTION ROUTE
COMPOUND FERTILIZER CAPACITY, BY REGION
GROWTH OF WORLD TRADE IN COMPOUND FERTILIZERS BETWEEN
2000 & 2014
GLOBAL FERTILIZER DEMAND FORECAST TO REMAIN SLIGHTLY BELOW
200 MT BY 2021/22
FERTILIZER SUPPLY
MARKET CONDITIONS FURTHER DETERIORATED IN 2016, DRIVEN BY ABUNDANT SUPPLY AND RELATIVELY SOFT DEMAND GROWTH
MODEST GROWTH RATE OF FERTILIZER NUTRIENT DEMAND UP TO 2021
LARGE CAPACITY EXPANSIONS IN 2017-2021
NITROGEN OUTLOOK
RISING NITROGEN DEMAND WILL PRESENT OPPORTUNITIES FOR
EXPORTS TO LATIN AMERICA AND SOUTH ASIA
SUPPLY/DEMAND IMBALANCE ACCELERATING IN 2017-2019
NEW UREA CAPACITY RISING IN THE SHORT TERM, BUT LITTLE
GROWTH AFTER 2019
AN INCREASING IMBALANCE IN THE SHORT TERM
PHOSPHATE OUTLOOK
LARGE SUPPLY OF PHOSPHATE ROCK EMERGING, MOSTLY
FOR LOCAL USES
GROWING GLOBAL PHOSPHORIC ACID AND PROCESSED PHOSPHATES CAPACITY, WITH LARGE INCREASES IN TWO COUNTRIES IN PARTICULAR
POTASH OUTLOOK
LARGE CAPACITY PROJECTS TO ADD 17 MT OF MOP CAPACITY
BETWEEN 2017 AND 2021
NORTH AMERICA AND EECA TO ACCOUNT FOR 97% OF WORLD INCREMENTAL POTASH SUPPLY
MODERATE POTASH DEMAND GROWTH, LEADING TO RISING TRADE
VOLUMES AMID LARGER SURPLUSES
PRESENT MANUFACTURE OF NPKS FERTILIZER
PROCESS OUTLINE FOR NPKS MIX FERTILIZER
PROCESS FOR MANUFACTURING NPKS MIXED FERTILIZER
STEAM/WATER GRANULATION
CHEMICAL GRANULATION
DROP FORMATION (PRILLING)
COMPACTION GRANULATION
DETAILS OF PRODUCTION PROCESSES
THREE DIFFERENT PROCESSES ARE DESCRIBED:-
GRANULATION WITH A PIPE REACTOR SYSTEM
GRANULATION AND DRYING SECTION
SCREENING, CRUSHING, COOLING AND COATING
GAS SCRUBBING AND DUST REMOVAL
DRUM GRANULATION WITH AMMONIATION
GRANULATION AND DRYING
SCREENING, CRUSHING, COOLING AND COATING
GAS SCRUBBING AND DUST REMOVAL
MIXED ACID PROCESS WITH PHOSPHATE ROCK DIGESTION
PHOSPHATE ROCK DIGESTION AND AMMONIATION
GRANULATION, DRYING, SCREENING, CRUSHING, COOLING AND COATING
GAS SCRUBBING AND DUST REMOVAL
REACTOR GASES
DRYING GASES
COOLING GASES
GENERAL DE-DUSTING
DESCRIPTION OF STORAGE AND TRANSFER EQUIPMENT
SOLID RAW MATERIALS
SHIP UNLOADING
UNLOADING OF RAIL WAGGONS OR LORRIES
CONVEYORS
STORAGE
PRODUCTS
CONVEYORS
BULK STORAGE
SCREENING
BULK DELIVERY
BAGGING
ENVIRONMENTAL GUIDELINES AND COMPLIANCE FOR MIXED
FERTILIZER PLENTS
WASTE CHARACTERISTICS
AIR EMISSIONS
LIQUID EFFLUENTS
SOLID WASTES
POLLUTION PREVENTION AND CONTROL
TREATMENT TECHNOLOGIES
AIR EMISSIONS
LIQUID EFFLUENTS
EMISSION GUIDELINES
AIR EMISSIONS
AIR EMISSIONS FROM MIXED FERTILIZER PLANTS
LIQUID EFFLUENTS
EFFLUENTS FROM MIXED FERTILIZER PLANTS
SLURRY GRANULATION PROCESS
MANUFACTURING PROCESS
GRANULATION
DRYING
SIEVING
PRODUCT COOLING
CYCLONES AND SCRUBBING
FUMES SCRUBBING SYSTEM
DRYER SCRUBBING SYSTEM
DEDUSTING SCRUBBER SYSTEM
PROCESS FLOW DIAGRAM
EMISSION AND POLLUTION CONTROL IN NPK FERTILIZER PLANT
THERE ARE TWO PROCESSES WHICH MAY CREATE POLLUTION :
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PROCESS/TECHNOLOGY OF NPKS FERTILIZER
HANDLING STORAGE AND PACKING
ENVIRONMENTAL ASPECT IN NPKS FERTILIZER PLANT
POLLUTION CONTROL
GUIDE FOR MIXING
RAW MATERIAL REQUIREMENTS
NPKS GRADE: 12 : 15 : 20 : 6
NPKS GRADE : 10 : 24 : 17 : 6
NPKS GRADE : 12 : 16 : 22 : 6 : 5
RAW MATERIAL PROJECTION
UREA
AMMONIUM SULFATE
SINGLE SUPER PHOSPHATE
MURIATE OF POTASH
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
DUEL FUEL POWER PLANT
DUEL FUEL POWER PLANT (INDIA)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
