NPK FERTILIZER IN GRANULE FORM
[CODE NO.3911]
Straight fertilizers such as Calcium Ammonium Nitrate (CAN), Ammonium Nitrate (AN), Ammonium Sulphate (AS), Urea, Single Superphosphate (SSP), Triple Superphosphate (TSP), Potash (Potassium Chloride) (MOP) and combined types such as Mono-Ammonium Phosphate (MAP), Di-Ammonium Phosphate (DAP) are well-defined products made using well-defined processes.
Compound or complex fertilisers such as NPK, are more difficult to define as there is an infinite number of N/P/K-ratios and the processes applied in their production are numerous.
The product name “NPK” is normally followed by three numbers to indicate the percent of N, P2O5 and K2O which the product contains, e.g. 24–6–12 indicates that this particular grade contains 24% N (nitrogen compounds), 6% P2O5 (phosphorus compounds) and 12% K2O (potassium compounds). In addition, the fertilizer may contain magnesium, boron, sulphur, micro-nutrients, etc. The typical content of nutrients (N + P2O5 + K2O) will normally be in the range of 40-60%.
COST ESTIMATION
Plant Capacity 100.00 MT./day
Land & Building (12000 sq.ft.) Rs. 6.85 Cr
Plant & Machinery Rs. 2.47 Cr
Working Capital for 2 Month Rs. 19.46 Cr
Total Capital Investment Rs. 29.58 Cr
Rate of Return 15%
Break Even Point 56%
INTRODUCTION
THESE TECHNOLOGIES FOR NPK FERTILIZER
1. PROCESSING OF RAW MATERIALS
2. GRANULATION TECHNIQUES
3. DRUM GRANULATION WITH AMMONIATION
4. MIXED ACID PROCESS WITH PHOSPHATE ROCK DIGESTION
DESCRIPTION OF PRODUCTION PROCESSES
REQUIREMENTS OF DIFFERENT FERTILISERS FOR DIFFERENT CROPS
HOW MUCH FERTILIZER TO APPLY:
CONVERSION FACTORS DETERMINING QUANTITIES OF FERTILIZERS
NPK MIXED FERTILIZER AND THEIR GRADE
B.I.S. SPECIFICATION
PROPERTIES AND STORAGE OF NPK FERTILIZER
HANDLING, STORAGE AND PACKING:
PARTICLE SIZE:
RAW MATERIALS AND THEIR SOURCES
MARKET OVERVIEW OF NPK FERTILIZER
ASIA PACIFIC IS EXPECTED TO ACCOUNT FOR THE LARGEST MARKET
SIZE DURING THE FORECAST PERIOD
METHOD OF NPK AND PK PRODUCTION 25
EXAMPLE I:
EXAMPLE II:
EXAMPLE III.
MANUFACTURING PROCESS OF NPK MIXED FERTILIZER (GRANULATED
MIXED FERTILIZER)
SLURRY GRANULATION PROCESS
MANUFACTURING PROCESS
GRANULATION
DRYING
SIEVING
PRODUCT COOLING
CYCLONES AND SCRUBBING
FUMES SCRUBBING SYSTEM
DRYER SCRUBBING SYSTEM
DEDUSTING SCRUBBER SYSTEM
ADVANTAGE TO USE BULK BLENDING ARE AS FOLLOWS:-
PROCESS FLOW DIAGRAM
BLOCK DIAGRAM OF NPK MIXED GRANULATED FERTILIZER
PRODUCTION OF NPK FERTILIZER
NPK FERTILIZER GRANULATING PROCESS
PROCESS FLOW DIAGRAM
RAW MATERIALS
EMISSION AND POLLUTION CONTROL IN NPK FERTILIZER PLANT
THERE ARE TWO PROCESSES WHICH MAY CREATE POLLUTION:
PROCESS/TECHNOLOGY OF NPKS FERTILIZER
HANDLING, STORAGE AND PACKING
ENVIRONMENTAL ASPECT IN NPKS FERTILIZER PLANT
POLLUTION CONTROL
GUIDE FOR MIXING
RAW MATERIAL REQUIREMENTS
NPKS GRADE: 12 : 15 : 20 : 6
NPKS GRADE: 10 : 24 : 17 : 6
NPKS GRADE: 12 : 16 : 22 : 6 : 5
RAW MATERIAL PROJECTION
UREA
PRICE TRENDS
AMMONIUM SULFATE
SINGLE SUPER PHOSPHATE
MURIATE OF POTASH
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS 67
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF DI-AMMONIUM PHOSPHATE
SUPPLIERS OF MONOPOTASSIUM PHOSPHATE
SUPPLIERS OF HDPE WOVEN BAGS
COMPLETE PLANT AND MACHINERY SUPPLIERS ON TURNKEY BASIS 83
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF VIBRATING SCREENS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF TRANSFORMER
SUPPLIERS OF HOT AIR GENERATING UNIT
SUPPLIERS OF PACKAGING MACHINERY
SUPPLIERS OF ROTARY DRYERS
SUPPLIERS OF LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
SUPPLIERS OF D.G. SETS
SUPPLIERS OF BOILER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
