MINI SUGAR PLANT
[CODE NO.3819]
Sugar is a universal sweetening agent and sugar - cane is the primary age - old source of it. Sugar cane is a very important industrial crop, accounting for about 60% of sugar production in the world.
From the times immemorial the word "sugar" is being used variously to express delight as well as distrust sarcastically. Sugar has been used in human diet through the functions of pancreas, depending on the quantity of sugar consumed. It is must for human diet when taken directly or indirectly through various carbohydrate containing food stuffs.
Sugar as sucrose is important for energy and metabolic activities.
When sugar was prepared from sugar cane in the beginning cannot be definitely stated, but brown sugar or gur (Jaggery) was the first known form of sugar manufactured from sugar cane as well as from wild date palm (phonnix sulvestris), palmyra palm (Borassus Flapellifar), toddy palm (Caryota urens) and other palms contains 12-14% sugar in their sap tapped for the purposes.
The main raw material for sugar production, i.e. sugarcane grows widely and efforts are constantly being made to bring more area under cultivation. The process chemicals required are also available. Sugarcane is grown in tropical and sub-tropical countries. Another sugar yielding material, the best is grown in temperate regions. The best is an important raw material in many European Countries. Of the total sugar production in the world, cane sugar constitutes nearly 55 per cent. Two third of the total cane sugar comes from Cuba, Brazil India, Australia, Mexico, China, Phillipines and U.S.A., South Africa, Argentina, Mauritius and Egypt are also important cane producers.
World sugar markets are largely controlled by the International sugar Agreement, which has been periodically ratified since 1931 by more than 40 countries. Quotas are assigned to exporting countries and adjusted from time to time depending on the price of sugar.
The sugar industry in India is second largest, next only to textiles. It has an investment of Rs. 1500 crores employs 3,00,000 people, besides the industry provides sustenance to 25 million cultivators. The contribution of industry to the public exchequer by way of excise, cess and taxes, is substantial. Also it is an important foreign exchange earner to the country.
COST ESTIMATION
Plant Capacity 9600 Ton/Annum
Land & Building (6000 sq.mt.) Rs. 4.30 Cr
Plant & Machinery Rs. 17 Cr
Working Capital for 2 Months Rs. 4.41 Cr
Total Capital Investment Rs. 26.91Cr
Rate of Return 42%
Break Even Point 43%
INTRODUCTION
PROPERTIES
RAW SUGAR
CUBE SUGAR
ICING SUGAR
LIQUID SUGAR
PROPERTIES OF SUGARS
UTILISATION OF BY-PRODUCTS
ALCOHOL AND ITS USES
BAGASSE AS RAW MATERIAL FOR PAPER AND BOARDS:
USES
PRODUCT USES & APPLICATIONS
RAW MATERIALS & OTHER SPECIFICATIONS
THE RAW MATERIALS ARE DESCRIBED HERE
SUGARCANE
LIME STONE
COKE
SULPHUR
SUPERPHOSPHATE
SODIUM HYDROSULPHITE
FLOCUULENTS
FILTER CLOTH
GUNNY BAGS
QUALITY CONTROL AND SPECIFICATIONS
INDIAN STANDARD REQUIREMENTS FOR DIFFERENT KINDS OF SUGAR
MARKET OVERVIEW OF INDIAN SUGAR INDUSTRY
GLOBAL OVERVIEW OF SUGAR INDUSTRIES
STEPS INVOLVED IN MANUFACTURING CANE SUGAR
STEP # 1. EXTRACTION OF THE JUICE:
STEP # 2. CLARIFICATION OF JUICE:
THERE ARE TWO MAIN PROCESSES FOR CLARIFICATION OF JUICE:
(I) SULPHITATION:
(II) CARBONATION:
(A) DEFECATION:
(B) CARBONATION OR SULPHITATION:
STEP # 3. CONCENTRATION AND CRYSTALLIZATION:
STEP # 4. SEPARATION OF CRYSTALS:
STEP # 5. REFINING OF SUGAR:
STEP # 6. RECOVERY OF SUGAR MOLASSES:
MANUFACTURING PROCESS FOLLOWED IN SUGAR INDUSTRY IN INDIA
SEQUENCES IN SUGAR MANUFACTURE
MILLING:
CLARIFICATION:
EVAPORATION:
CRYSTALLIZATION:
SEPARATION:
REFINEMENT:
DRYING:
PACKING:
PROCESS OF MANUFACTURE
JUICE EXTRACTION
CLARIFICATION
EVAPORATION
CRYSTALLIZATION
CENTRIFUGATION
DRYING
DRYING OF SUGAR
DRYING OF SUGARS AND THEIR IMPORTANCE ON KEEPING QUALITY
DETAILED PROCESS DESCRIPTION IS SUGAR MANUFACTURE
PROCESS DESCRIPTION
CANE SUGAR PRODUCTION -
REFINED SUGAR PRODUCTION -
CHANCES OF LOSSES IN DIFFERENT SECTION
BY-PRODUCTS OF SUGAR INDUSTRY
BAGASSE
MOLASSES
FILTER CAKE
SUGARCANE WAX
BYE PRODUCTS OF THE SUGAR INDUSTRY
BAGASSE
CHEMICALS
MOLASSES
ALCOHOL BY PRODUCTS AND DERIVATIVES :
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
QUICK LIME
SODA ASH
CASTOR OIL
HYDROCHLORIC ACID
SULPHURIC ACID
SODIUM HYDROSULPHITE
SUPER PHOSPHATE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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