MANUFACTURE OF LUBRICANTS SUCH AS ELECTRICAL INSULATING OIL, METAL WORKING OIL, GEAR OIL, AUTOMOTIVE AND INDUSTRIAL GREASES
[CODE NO.3931]
Economic, political, and regulatory forces are reshaping the dynamics of lubricants supply and demand throughout the world, and opportunities to grow this business continue to emerge. India, in particular, has emerged as a key growth market, as well as a source of competitively priced lubricants. Strong growth in the Indian automotive, power and engineering sectors is creating new market opportunities for lubricants manufacturers.
In the automotive sector, consumers are migrating to better quality vehicles and increase in demand for four stroke motorbikes, tie ups with original equipment manufacturers using higher grade lubricants; this is benefiting multi-grade lubricant products with strong brand recognition and wide distribution. Whilst there are no restrictions on foreign lubricant manufacturers from establishing 100%-owned operations in India, many have chosen to partner with National companies. The automotive lubricant market is estimated to have grown volumes by over 3% on the back of a strong economic performance. Increased motorcycle and car stock, growth in agricultural driven lubes consumption and a booming construction sector have been the primary factors to this. The old generation truck market and the 2-stroke motorcycle lubes market, is projected to continue declining sharply in the short-term.
COST ESTIMATION
Plant Capacity : 500 Ltr/day
Land & Building : Rs. 44.00 Lacs
Plant & Machinery : Rs. 44.00 Lacs
Working Capital for 2 Month : Rs 48.62 Lacs
Total Capital Investment : Rs. 1.43 Cr
Rate of Return : 29%
Break Even Point : 66%
INTRODUCTION
WHAT IS LUBRICANT
LUBE OIL CLASSIFICATION
BASICALLY, LUBE OIL IS CLASSIFIED INTO TWO PARTS:-
GREASES:
TYPE OF GREASE
VARIANTS OF GREASES
VARIANTS OF LUBRICANT OILS
USES AND APPLICATIONS
USER INDUSTRIES OF LUBRICANTS
LUBE OIL:-
GREASES:-
1) VISCOSITY OF THE OIL:-
2) LOSS OF EVAPORATION:-
3) OXIDATION STABILITY:-
4) HEAT STABILITY:-
PROPERTIES & CHARACTERISTICS OF LUBRICATING OIL
FEATURES OF 20W 40 LUBRICATING OIL
SEGMENTATION OF LUBRICANT INDUSTRY
END USE PATTERN OF LUBRICANTS IN INDIA
TIE – UP WITH ORIGINAL EQUIPMENT MANUFACTURERS
TRANSFORMER OIL
TESTING EQUIPMENTS
LUBRICATION OF GEARS
(1) GREASE LUBRICATION
(2) SPLASH LUBRICATION (OIL BATH METHOD)
1. OIL LEVEL
2. TEMPERATURE LIMITATION
GEAR LUBRICANTS
TABLE: THE PROPERTIES THAT LUBRICANT SHOULD POSSESS
VISCOSITY OF LUBRICANT
GREASE LUBRICATION
TYPES OF CUTTING FLUIDS
PETROLEUM OIL-BASED CUTTING FLUIDS
STRAIGHT OILS (PETROLEUM OIL WITH ADDITIVES)
SOLUBLE OILS (60–90% PETROLEUM OIL IN THE CONCENTRATE)
SURFACTANTS USED IN SOLUBLE OILS FORMULATION
CHEMICAL CUTTING FLUIDS
B.I.S. SPECIFICATION
(A) FOR LUBRICATING OILS
(B) ISI SPECIFICATIONS
AUTOMOTIVE GREASE,
MARKET OF LUBRICANTS IN INDIA
TRANSMISSION AND HYDRAULIC FLUIDS - ONE OF THE FASTEST
GROWING SEGMENTS
AUTOMOTIVE AND OTHER TRANSPORTATION - THE DOMINANT SEGMENT
INDIAN AUTOMOTIVE LUBRICANT INDUSTRY
MARKET POSITION OF LUBRICANTS
INDIAN LUBRICANTS SECTOR
AUTOMOTIVE LUBRICANTS
BAZAAR TRADE
INDUSTRIAL LUBRICANTS
FOCUS AREAS
CAPEX AND NEW CAPACITIES
BRIEF PROFILE OF KEY LUBRICANT PLAYERS (BAZAAR SEGMENT)
GST CAN LOWER PRICES AND PROVIDE SCOPE FOR MARGIN UPSIDE
FORMULATION OF ELECTRICAL INSULATING OIL
FORMULATION OF METAL WORKING FLUID
FORMULATION OF LUBRICATING GREASE
FORMULATION OF GREASE
FORMULATIONS OF GREASES LEAD BASE LUBRICANT GREASES
PROCEDURES:-
LUBE OIL BLENDING
(A) FOR LUBE OIL BLENDING
FORMULATION :-
PROCESS FLOW DIAGRAM
(FOR GREASE (PETROLEUM BASE)
(AS PER THE FORMULATION OF LEAD BASE LUBRICANT GREASE)
FORMULATIONS OF LUBRICATING GREASES
SOME TYPICAL FORMULATIONS OF DIFFERENT TYPES OF GREASES
ARE GIVEN BELOW:-
1) SODIUM SOAP GREASE
2) BALL - BEARING GREASE
3) HIGH SPEED BALL BEARING GREASES
4) CALCIUM SOAP GREASES
5) STUFFING BOX GREASES
6) TRANSPARENT LUBRICATING GREASES
B) PARTLY SAPONIFICATION
FORMULATIONS OF CALCIUM BASE GREASE
FORMULATION NO. 1
SPECIFICATION OF BASE OIL SN 150
BASE OIL SN 150 SPECIFICATIONS
BASE OIL
TYPICAL PHYSICAL CHARACTERISTICS
HIGH PERFORMANCE FOUR STROKE MOTORCYCLE ENGINE OIL
FEATURES AND BENEFITS
TYPICAL PROPERTIES
FUNCTION AND FORMULATION OF LUBRICANTS
SWOT ANALYSIS OF AUTOMOTIVE LUBRICANT INDUSTRY
FORMULATION OF LUBRICATING OIL (20W40, GRADE SN TYPE)
MANUFACTURING PROCESS OF LUBRICATING OIL 20W40 GRADE SN TYPE
PROCESS FLOW DIAGRAM
MANUFACTURE OF LUBRICATING OIL
DISPLAYS THE MANUFACTURING PROCESS OF LUBRICATING OIL.
SEDIMENTATION
FRACTIONATING
FILTERING AND SOLVENT EXTRACTION
ADDITIVES, INSPECTION AND PACKING
QUALITY CONTROL
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COOLERS/HEAT EXCHANGER
SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
SUPPLIERS OF FILTER
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF TESTING EQUIPMENTS
SUPPLIERS OF PACKAGING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
