LUBE OIL BLENDING AND GREASES PLANT
[CODE NO.3442]
Lube oils generally include all classes of lubricating materials that are applied as fuels. Nearly all of the world's lube oils are made from the move viscous portion of the crude oil which remain after removal of gas oil and lighter fractions by distillation. Much of the variations in physical characteristics and performance qualities of lubricating oils prepared from different crude sources can be accounted for by the millions of variations that can exist in a single large hydrocarbon molecule. In order to minimize variations and produce products that provide consistent performance in specific applications, four steps are followed in the manufacture of finished lubricating oils from the various available crudes. Selection and aggregating of crudes according to the principal types of hydrocarbon present; distillation of the crude to separate it into fractions containing hydrocarbons in the same sp range; processing to remove undesirable constituents from the various fractions or to convert same of these materials constituents from the various fractions or to convert same of these materials to more desirable materials, and blending to attain the physical characteristics that are required in the finished products and incorporating chemical agents to improve performance.
COST ESTIMATION
Plant Capacity : LUBE OILS BLENDING & GREASES PLANT
land & Building (5 Acres) : Rs. 5.35 cr
Plant & Machinery : Rs. 4.17 Cr
Working Capital for 2 Month : Rs. 40.94 Cr
Total Capital Investment : Rs. 50.82 Cr
Rate of Return : 65%
Break Even Point : 24%
INTRODUCTION
USES AND APPLICATIONS
USER INDUSTRIES OF LUBRICANTS
B.I.S. SPECIFICATION
MARKET SURVEY
AUTOMOTIVE PRODUCTION AND SALES DRIVING THE MARKET
HEAVY EQUIPMENT LUBRICANTS A POTENTIAL SEGMENT
MANUFACTURERS/SUPPLIERS
FORMULATIONS OF GREASES LEAD BASE LUBRICANT GREASES
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS
FORMULATIONS OF CALCIUM BASE GREASE
SUPPLIERS OF RAW MATERIALS
LUBE OIL BLENDING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
