LPG BOTTLING PLANT CAPACITY 25,000 BOTTLES PER DAY
EACH OF CAPACITY 12.5 KG.
[CODE NO. 1998]
The Indian LPG scenario presents a gap between demand & supply. The major utility of LPG is a cooking fuel. It is approximated that LPG is being used by around 20 % of the households in India. In urban areas, LPG is the common fuel, used by around 50 % of the households as fuel for cooking. The market penetration of LPG is 45 %. While the urban market penetration is 88 %, the rural penetration is only 19.6 %.
Over 100 million LPG consumers in the domestic sector in India are serviced through a network of 9365 LPG distributors who are getting supply from 181 LPG
bottling plants located across the country.
LPG is transported from production installations i.e. Refineries, Fractionation plants and Import terminals to the bottling plants through pipelines, Bulk LPG Wagons or Bulk LPG Tank Trucks. This LPG, subsequently, is bottled in 19 Kg, 14.2 Kg and 5 Kg cylinders and is then delivered to commercial consumers and individual households. Bottling operation of LPG is very critical, as LPG is a highly inflammable product and the systems are required to be intrinsically safe. The systems also require very comprehensive fire safety arrangements. A typical LPG bottling plant has the following major energy consuming equipment:-
1. LPG pumps
2. LPG compressors
3. Conveyors
4. Blowers
5. Cold repair facilities including painting
6. Air compressors and air drying units.
7. Transformer, MCC & DG sets
8. Fire fighting facilities
9. Loading and unloading facilities
Some of the LPG bottling plants use a comprehensive monitoring technique for keeping track of energy / fuel Consumption on per ton basis. PCRA's energy audit studies in various LPG plants have found 20-25% energy saving potential in the LPG Plant operations. The following are major energy conservation opportunities in a LPG Plant:
COST ESTIMATION
Project Name 25000.00 Cylinder/day
Land & Building (32000 Sq.Mtr) Rs. 11.90 Cr
Plant & Machinery Rs. 7.00 Cr
W.C. for 1 Month Rs. 19.70 Cr
Total Capital Investment Rs. 64.00 Cr
Rate of Return 23%
Break Even Point 47%
B.I.S SPECIFICATION
MARKET SURVEY OF LPG IN INDIA
CONSUMPTION PATTERN OF LPG IN BANGLADESH
DISTRIBUTION MODEL OF LPG IN BANGLADESH
GLOBAL MARKET REVIEW OF LP GAS
SEQUENCE OF OPERATIONS IN LPG BOTTLING PLANT
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
LPG CYLINDER FILLING MACHINE
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
COMPLETE LPG BOTTLING UNIT SETUP ASSISTANCE
SUPPLIERS OF PLANT AND MACHINERIES
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
