BOPP SELF ADHESIVE TAPES
[EIRI/EDPR/4461]
BOPP adhesive tape which is quite a recent development in the field of modern packaging. Which is rapidly replacing the cello tape due to its excellent mechanical, optical and barrier properties. It is widely accepted for the decorative, flexible packing operations and has gained a spectrum of popularity.
BOPP film is highly resistant to weather, heat, aerial oxidation and others. That is why it is used for packing purposes. The pressure sensitive self adhesive BOPP tape has various application in packaging industry. It has very good properties.
Local production of Biaxially oriented film first commenced in the country toward June 1980 in Tamil Nadu and subsequently two more plants have come on stream, one each in Maharashtra and Madhya Pradesh.
The current production and market so far established for BOPP film has not kept pace with plant capacity as the plants are reportedly operating at 30 to 35% level due to various constrain The plants have been supplied by overseas manufacturers and operate both the flat tenter and the bubble route of production. Two of the three plants which are currently operating have the lamination on their inability to produce a co-extruded heat seal coating leading to restriction in their marketability. One plant offers the full range of BOPP film in thickness ranges from 12.5 micron to 50 micron in plains and heat seal variety with one or both surface electronically treated for conversion by printing adhesive lamination and coating.
BOPP film is classified in the clear film category along with cello, PET, PP tribular and uPVC film which are popularly used by packaging industry and converters.
COST ESTIMATION
Plant Capacity 28,000 sq.mt./Day
Land & Building (500 sq.mt.) Rs. 78.00 Lac
Plant & Machinery Rs. 57.25 Lac
Working Capital for 1 Month Rs. 1.65 Cr
Total Capital Investment Rs. 3.14 Cr
Rate of Return 50%
Break Even Point 42%
CONTENTS
INTRODUCTION
PROPERTIES OF BOPP USED IN PRESSURE SENSITIVE TAPE
B.O.P.P FILM USED IN PRESSURE SENSITIVE ADHESIVE TAPE
COMPARISON OF PROPERTIES BETWEEN TO, PP AND BOPP FILM
CHARACTERISTICS OF A GOOD ADHESIVE
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET OVERVIEW OF BOPP PACKAGING TAPE
“E-COMMERCE VERTICAL HOLDS THE BATON”
“CUSTOMIZED BOPP PACKAGING TAPES TO DOMINATE THE
RETAIL SECTOR”
“ASIAN MARKET TO WITNESS MAXIMUM TURBULENCE”
BOPP PACKAGING TAPES MARKET BY THICKNESS:
BOPP PACKAGING TAPES MARKET BY ADHESIVE:
BOPP PACKAGING TAPES MARKET BY WIDTH:
BOPP PACKAGING TAPES MARKET BY END-USER:
BOPP PACKAGING TAPES MARKET BY REGION:
PRESENT MANUFACTURERS/EXPORTERS AND DEALERS
OF BOPP SELF ADHESIVE TAPES
BOPP TAPE PROCESS
1. CREATION OF AN UNINTERRUPTED FEED.
2. CONVERTING BOPP FILMS INTO BOPP TAPES.
3. REWINDING THE PROCESS.
PROCESSING DETAILS OF BOPP ADHESIVE TAPE MANUFACTURE
PROCESS DETAILS:-
SAMPLING AND TESTING
SAMPLING:-
LOT:-
NUMBER OF ROLS TO BE SELECTED FOR SAMPLING
GENERAL DIRECTIONS FOR TESTING
CONDITIONING:-
QUALITY OF REAGENTS:-
DETERMINATION OF ADHESIVE STRENGTH TO METAL
OUTLINE OF THE METHOD:-
NUMBER OF TESTS:-
APPARATUS
TENSILE TESTING MACHINE:-
STAINLESS STEEL PLATES:-
PROCEDURE
PREPARATION OF STEEL PLATE:-
APPLICATION OF TEST SPECIMEN:-
CALCULATION AND REPORTING:-
DETERMINATION OF ADHESION AFTER IMMERSION IN WATER
OUTLINE OF THE METHOD:-
PROCEDURE:-
CALCULATION AND REPORTING:-
DETERMINATION OF DURABILITY
OUTLINE OF THE METHODS:-
APPARATUS:-
PREPARATION OF TEST PLATE:-
PRE-CONDITIONING:-
PROCEDURE:-
DETERMINATION OF ADHESION TO SELF
OUTLINE OF THE METHOD:-
PROCEDURE:-
CALCULATION AND REPORTING:-
DETERMINATION OF STABILITY
OUTLINE OF THE METHOD:-
APPARATUS:-
PROCEDURE:-
REPORTING:-
PROCESS FLOW DIAGRAM
RAW MATERIALS
TAPE-BACKING:
1. ADHESIVE:
THERE ARE TWO ESSENTIAL REQUIREMENTS OF SUCH ADHESIVES:-
2. TACKIGYING RAISIN:
3. PLASTICIZERS:
4. MINERAL FILLERS:
METHOD OF APPLICATIONS
SELECTION OF ADHESIVE:
1. ADHESION TO THE ADHERENTS:
2. WORKING PROPERTIES OF THE ADHESIVE:
SWOT ANALYSIS OF BOPP ADHESIVE TAPE
STRENGTH:-
WEAKNESS:-
OPPORTUNITIES:-
THREATS:-
CONTACT FOR LICENSE TO MANUFACTURE BOPP SELF ADHESIVE TAPE
DISTRICT INDUSTRY CENTER (DIC)
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
BUYER’S OF BOPP SELF ADHESIVE TAPE
COMPLETE PLANT SUPPLIERS FOR BOPP TAPES
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF BOPP FILM
SUPPLIERS OF ADHESIVE
SUPPLIERS OF PLANT AND MACHINERY
SELF ADHESIVE TAPE COATING MACHINE
BOPP TAPE
DESCRIPTION
UNWINDER
CENTRE REWINDER
COATING SYSTEM
FLAT TYPE TUNNEL
ELECTRIC MOTOR & PANEL
OPTIONAL ACCESSORIES
SEMI AUTOMATIC SLITTER-REWINDER
MODEL NO. TSR- 1320
TECHNICAL SPECIFICATIONS
ELECTRICAL FEATURES
PRODUCTION SPEED
OPTIONAL ACCESSORIES
CORE LOADING/UNLOADING MACHINE
AUTOMATIC CORE CUTTING MACHINE
MODEL NO. AC 500
TECHNICAL SPECIFICATION
SILENT FEATURES
ROLL TO ROLL
TECHNICAL SPECIFICATION
ELECTRICAL SPECIFICATION
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
