ISOPROPYL ALCOHOL (MEDICAL ALCOHOL)
[CODE NO.3920]
Isopropanol is a secondary alcohol and it is having the properties which are also favourable to the industrial uses i.e. it is a mobile, colourless, low-boiling, flammable water-miscible liquid with a characteristic alcoholic odour.
There are large fields of application of isopropyl alcohol. The major use of isopropanol is for the production of acetone. The other uses of isopropanol are a wide variety of solvents and chemical intermediates, used in drugs and pharmaceuticals. It is also used as a deicing agent for liquid fuel and as preservatives.
For handling and storage of isopropanol drums, bottles, tins tank cars and piping and equipment are used.
There are two methods for the manufacture of isopropanol as a commercially important. Both of the methods involve the hydzation of Propylene.
By the first method, Proplyene is absorbed in the sulphuric acid in an absorber with a jacket, which is subsequently hydrolyzed with water to isopropyl alcohol and dilute sulfuric acid. The various purity of the product can also be obtained.
However the other process, which is more popular and modern is direct catalytic hydration of propylene, is combined with demineralized water.
The main items of plant and equipment are a packed bed reactor, one rubber, storage tanks and a distillation column. All these equipments are available indigenously with chemical plant fabricators.
This report envisages for one ton per day of isopropyl alcohol. The B.E.P. comes to be 43.55%. Though there is a good demand for this chemical, due to competition from by plants the profits are expected to be low.
COST ESTIMATION
Plant Capacity 30000 Ton/ Per Year
Land & Building (12000 sq.mt.) Rs. 7.71 Cr
Plant & Machinery Rs. 10.00 Cr
Working Capital for 2 Month Rs. 27.56 Cr
Total Capital Investment Rs. 45.83 Cr
Rate of Return 48%
Break Even Point 35%
INTRODUCTION
PROPERTIES OF ISOPROPANOL
COLOURLESS LIQUID, PLEASANT ODOUR, FLAMMABLE MOBILE LIQUID.
CONTAINERS AND REGULATIONS:
HAZARDS:
REACTIONS
SAFETY AND TOXICOLOGY
SAFETY
TOXICOLOGY
MEDICAL GRADE ISOPROPYL ALCOHOL (PROPERTIES AND USES)
LOW FLASHPOINT
HIGH EVAPORATION RATE
CONTACT WITH HUMANS
FORMS OF ISOPROPANOL
70% ISOPROPYL ALCOHOL
99% ISOPROPYL ALCOHOL
B.I.S. SPECIFICATION
SPECIFICATION OF ISOPROPYL ALCOHOL
SCOPE
REQUIREMENTS
THE MATERIAL SHALL ALSO COMPLY WITH THE REQUIREMENTS
GIVEN IN TABLE 1.
PACKING AND MARKING
PACKING
MARKING
SAMPLING
TEST METHODS
METHODS OF TEST FOR &PROPYL ALCOHOL
DETERMINATION 0F MMDUE ON EVAPORATION
DETERMINATION OF ALDEHYDES AND KETONES
REAGENTS
CALCULATION
USES AND APPLICATIONS
1. ELECTRONICS
2. EXTRACTIVES
3. COATINGS
4. PHARMACEUTICALS
5. MOLECULAR BIOLOGY
6. AUTOMOTIVE
7. PERSONAL CARE PRODUCTS
8. MEDICAL
9. FOOD INDUSTRY
SOLVENT
INTERMEDIATE
MEDICAL
AUTOMOTIVE
LABORATORY
MARKET POSITION
GLOBAL MARKET POSITION OF ISOPROPANOL ALCOHOL
GLOBAL ISOPROPYL ALCOHOL MARKET DEMAND SHARE IN 2019 (%)
ON THE BASIS OF GRADE, THE GLOBAL ISOPROPYL ALCOHOL MARKET
IS CATEGORIZED INTO:
ON THE BASIS OF APPLICATION, THE GLOBAL ISOPROPYL ALCOHOL
MARKET IS CATEGORIZED INTO:
ON THE BASIS OF END-USE INDUSTRIES, THE GLOBAL ISOPROPYL
ALCOHOL MARKET IS CATEGORIZED INTO:
GLOBAL ISOPROPANOL MARKET
OVERVIEW OF GCC (GULF COOPERATION COUNCIL) MARKET
OF ISOPROPANOL
SAUDI ARABIA MARKET GROWTH
PRODUCTION OF ISOPROPANOL
PRODUCTION OF ISOPROPYL ALCOHOL
INDIRECT HYDRATION OF PROPYLENE
DIRECT HYDRATION OF PROPYLENE
CATALYTIC HYDROGENATION OF ACETONE
THE VERSALIS/ LUMMUS TECHNOLOGY OF ISOPROPANOL
MANUFACTURING PROCESS OF ISOPROPYL ALCOHOL FROM ACETONE
PROCESS FLOW DIAGRAM
DIFFERENT PROCESSES FOR ISOPROPYL ALCOHOL MANUFACTURING
INDIRECT HYDRATION
DIRECT HYDRATION
HYDROGENATION OF ACETONE
CATALYTIC DISTILLATION
MATERIAL SAFETY DATA SHEET FOR ISOPROPYL ALCOHOL
GENERAL DESCRIPTIONS
2. PHYSICAL DATA
3. FIRE AND EXPLOSION HAZARDS
4. REACTIVITY DATA
5. HEALTH HAZARD DATA
A. ROUTES OF ENTRY
B. EFFECTS OF SHORT-TERM (ACUTE EXPOSURE)
C. ANIMAL TOXICITY DATA
D. EFFECTS OF LONG-TERM (CHRONIC) EXPOSURE
E. OCCUPATIONAL EXPOSURE LIMITS
6. FIRST AID
IN ALL CASES GET IMMEDIATE MEDICAL ATTENTION!
7. PREVENTATIVE MEASURES
A. ENVIRONMENTAL AND DISPOSAL INFORMATION
B. STORAGE AND HANDLING
C. PERSONAL PROTECTIVE EQUIPMENT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF ACETONE
SUPPLIERS OF LABORATORY CHEMICALS
SUPPLIERS OF PACKAGING MATERIALS (HDPE DRUM)
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF REACTORS
SUPPLIERS OF FRP COOLING TOWER
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF BOILERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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