INTEGRATED UNIT OF SUGARCANE WAX FROM PRESS MUD AND SUGARCANE JUICE PRESERVATION
[EIRI/EDPR/3112] J.C.: 1154
INTRODUCTION
Sugarcane juice in Bottles must be a demandable product as there are few units which are producing mango juice, guava juice, mixed juice and orange juice in PET Bottles but not sugar cane. Bottles sugar cane juice will fetch the good market as this is a new concept for our country. Preservation is done when Juice or food is kept for longer period without any deteriorated or spoils the juice by the direct contact with atmosphere. Juices are spoiled by decomposition due to aqueous content in the Juice itself and oxygen and other gases plus moisture in the atmosphere. This content provides healthy condition for micro organisms to growth which spoils the food. The oxygen present in atmosphere or air also helps the microorganisms to grow.
Other important possibility of getting the juice spoils is due to the chemical changes brought by atmospheric conditions i.e. Micro organism are produced. The generate gas which spoils the goods oxygen gas itself causes oxidation and hence on set of oxidative rancidity. Also preservation is done to preserve the test and vitamin for a longer period.
There fore sugar cane juice is preserved under canning process for a commercial scale, view of securing good market, when the season of fruit off or where such type of sugar cane brought by other places due to out of production there.
Preservation or canning of fruits on a commercial scale was introduced in the United States of America in 1817 by William Underwood Company of Boston, Mass, who had learnt the technique in London. The civil war in America, and later the Boes war and the Great European war of 1914, with their enormous requirements of preserved foods gave a great impetus to the canning industry. The Second World War provided a further fillip, and the canning industry witnessed unprecedented developments in both technique and scope. At present the variety and range of canned juice are enormous over.
COST ESTIMATION
Plant Capacity Sugarcane Wax from Press Mud = 375 Kg/Day
Sugarcane Juice Preservation = 2000 Ltr/Day
Land & Building (1 Acre) Rs. 28.75 Lac
Plant & Machinery Rs. 16.45 Lac
Working Capital for 1 Month Rs. 21.58 Lac
Total Capital Investment Rs. 72.28 Lac
Rate of Return 62%
Break Even Point 52%
CONTENTS
INTRODUCTION
PROPERTIES OF SUGARCANE JUICE
COMPOSITION OF SUGAR CANE JUICE
CHARACTERISTICS & APPLICATION OF SUGAR CANE WAX
SUGAR CANE PRESS MUD
USES & APPLICATION
B.I.S. SPECIFICATION
PROPERTIES OF SUGAR CANE WAX
OVERVIEW OF SUGAR CANE JUICE IN INDIA
MARKET POSITION AND SCOPE OF SUGARCANE JUICE
CFTRI TO FILE PATENT FOR BOTTLED SUGARCANE JUICE
SUGARCANE JUICE GETS INTO BOTTLES
SUGARCANE JUICE AND JAGGERY AS HEALTH DRINK AND SWEETENER
PRESENT MANUFACTURER/SUPPLIERS OF SUGARCANE JUICES
STUDIES ON PRESERVATION OF SUGARCANE JUICE
VISION
GOALS AND OBJECTIVE
EXECUTIVE SUMMARY
SITUATION ANALYSIS
MANUFACTURING PROCESS OF SUGARCANE JUICE PRESERVATION
PROCESS FLOW SHEET FOR SUGARCANE JUICE IN GLASS BOTTLES
PRESERVATION OF JUICE
RAW MATERIALS
MANUFACTURING PROCESS
PROCESS FLOW SHEET
EXTRACTION OF SUGAR CANE WAX PRESS MUD
RECOVERY OF CHEMICALS FROM PRESS MUD
NOVAL METHOD FOR EXTRACTION OF WAX AND SUCROSE FROM PRESS MUD
TECHNOLOGY FOR SUGAR CANE JUICE PRESERVATION
TECHNOLOGY SUPPLIERS FOR SUGAR CANE JUICE PRESERVATION & BOTTLING
INDIAN STANDARD SPECIFICATION
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
TURNKEY CONSULTANT FOR SETTINGUP PROCESSING PLANT FOR SUGARCANE JUICE IN PET BOTTLES
SUPPLIERS OF PACKED SUGARCANE JUICE/PET BOTTLE MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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