ICING SUGAR MANUFACTURE
[CODE NO.3379]
Powdered sugar, also called confectioners' sugar, icing sugar, and icing cake, is a finely ground sugar produced by milling granulated sugar into a powdered state. It usually contains a small amount of anti-caking agent to prevent clumping and improve flow. Although most often produced in a factory, powdered sugar can also be made by processing ordinary granulated sugar in a coffee grinder, or by crushing it by hand in a mortar and pestle.
Powdered sugar is utilized in industrial food production when a quick-dissolving sugar is required. Home cooks use it principally to make icing or frosting and other cake decorations. It is often dusted onto baked goods to add a subtle sweetness and delicate decoration.
Powdered sugar is available in varying degrees of fineness, most commonly XXX, XXXX, and 10X: the greater the number of Xs, the finer the particles.[1] Finer particles absorb more moisture, which results in caking. Corn starch or tricalcium phosphate is added at 3 to 5% concentration to absorb moisture and to improve flow by reducing friction between sugar crystals. Because of these anticaking agents, it cannot always be used as a substitute for granulated sugar, such as in coffee or tea.
COST ESTIMATION
Plant Capacity : 2000.00 KGS/day
land & Building (800 Sq.Mtr) : Rs. 1.19 Cr
Plant & Machinery : Rs. 15.00 Lacs
Working Capital for 2 Months : Rs. 46.27 Lacs
Total Capital Investment : Rs. 1.86 Cr
Rate of Return : 19%
Break Even Point : 66%
INTRODUCTION
USES AND APPLICATION
PRODUCT ADVANTAGES IN APPLICATION
PRODUCT ADVANTAGES IN PRODUCTION
STORAGE RECOMMENDATION
TYPES OF SPECIALTY SUGARS
CONFECTIONER SUGAR (POWDER SUGAR OR INSTANT SUGAR):
SPECIFICATIONS OF CONFECTIONS SUGARS:
CUBE SUGAR OR TABLETS (NIB SUGAR, LOAF SUGAR)
TYPES OF PROCESS FOR CUBE SUGAR MANUFACTURING.
LOAF SUGAR
NIB SUGAR
CANDY SUGAR
WHITE CANDY
BROWN CANDY
ROCK CANDY
FONDANT SUGARS
DRY FONDANT SUGAR BY CO-CRYSTALLIZATION:
DRY FONDANT SUGAR BY MICRO PULVERIZATION:
ICING SUGAR
PROPERTIES & ADVANTAGE OF ICING SUGAR
BASIC PROPERTIES OF ICING SUGAR:
FUNCTIONAL ADVANTAGES OF ICING SUGAR:
CHARACTERISTICS OF ICING SUGAR
SPECIFICATION OF ICING SUGAR
INDIAN STANDARD 25
ICING SUGAR - SPECIFICATION
1 SCOPE 25
2 REFERENCES
REQUIREMENTS
DESCRIPTION
PARTICLE SIZE
TABLE 1 REQUIREMENT FOR ICING SUGAR
PACKING
MARKING
BIS CERTIFICATION MARKING
SAMPLING
SAMPLING OF ICING SUGAR
GENERAL REQUIREMENTS OF SAMPLING
SCALE OF SAMPLING
LOT
TEST SAMPLES AND REFEREE SAMPLES
NUMBER OF TESTS
CRITERIA FOR CONFORMITY
TECHNICAL SPECIFICATION OF ICING SUGAR
ICING SUGAR WITH STARCH
PACKAGING
PALLETS:
STORAGE CONDITIONS
MARKET SURVEY
SUGARCANE PLANTING AND PRODUCTION WILL RECOVER TO 4.7 MH AND 330 MMT
CONSUMPTION:
MARKET PRICES
TRADE:
TRADE POLICY
STOCKS:
POLICY:
SUGARCANE PRODUCTION AND PRICING POLICY
MARKETING:
SUGAR MARKETING POLICY
ETHANOL PROGRAM
IMPORT DATA OF ICING SUGAR
EXPORT DATA OF ICING SUGAR
MANUFACTURERS/SUPPLIERS OF ICING SUGAR
FORMULATION OF SUGAR ICING
FORMULATION - 1: (ROYAL ICING SUGAR):
MANUFACTURING PROCESS
FORMULATION OF ICING SUGAR
MANUFACTURING PROCESS OF ICING SUGAR
PROCESS FLOW DIAGRAM OF ICING SUGAR
PROCESS FLOW SHEET FOR MANUFACTURING SUGAR ICING
FORMULATION - 2: (ROYAL TYPE ICING)
PROCESS:
PROCESS FLOW SHEET FOR SUGAR ICING
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
PACKAGING MATERIALS PLASTIC BAGS (LAMINATED)
SUPPLIERS OF PLANT AND MACHINERY
MILLING MACHINE
BLENDER
SIEVING MACHINE
PACKAGING MACHINE
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
LABORATORY EQUIPMENTS
MATERIAL HANDLING EQUIPMENTS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
