GYPSUM BOARDS MANUFACTURING
[CODE NO. 1969]
Gypsum Plaster Boards are constructional sheets composed of concined Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core.
The various sources of gypsum in India when developed will yield in addition to high grade gypsum. According to the present knowledge the latter has prospect of economic use as building materials, namely plaster, plaster boards and block. Gypsum plaster boards can be used as covering for walls ceilings and partition in normally by environments and under controlled conditions of humidity and temperature in buildings.
COST ESTIMATION
Plant capacity 3333.33 Sq.Mtrs/day
Land & Building (20000 Sq.Mtr) Rs. 9.97 Cr
Plant & Machinery Rs. 23.12 Cr
W.C. for 1 Month Rs. 97.00 Lacs
Total Capital Investment Rs. 34.76 Cr
Rate of Return 16%
Break Even Point 67%
INTRODUCTION
SPECIFICATIONS
MANUFACTURE
MAIN CONFIGURATION
PROCESSING CHART
GYPSUM BOARD PRODUCTION LINE PICTURES
B. I. S. SPECIFICATIONS
BASIS
MARKET SURVEY
RAW MATERIALS
CHEMISTRY OF THE PROCESS & PHYSICAL PROPERTIES
PRESENT MANUFACTURERS/EXPORTERS OF GYPSUM BOARD
MANUFACTURING PROCESS
PROCESS FLOW SHEET
LIGHTWEIGHT GYPSUM BOARD
CONTINUOUS PRODUCTION OF GYPSUM BOARD
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
SUPPLIERS OF MACHINERY & EQUIPMENTS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET