CALCINED GYPSUM FOR PLASTER IN CONSTRUCTION SECTOR
[CODE NO.3109]
Gypsum (CaSO4. 2H2O) is available naturally and as a by-product from chemical
and fertilizer industries. Its main uses, in the dihydrate form are in the
cement industry and as soil conditioner.
On heating, gypsum loses water and gives the hemihydrate (CaSO4. 1/2H2O) or the
anhydrite. The hemihydrate known as Calcined gypsum is a important building
material.
Market for Calcined gypsum is growing rapidly. New houses in cities are now
invariably built with false ceiling and interior for plastered with gypsum
based plaster. About one ton of calcined gypsum goes into building a 1000 Sq.ft
house with false ceiling.
COST ESTIMATION
Plant Capacity : 168.00 Ton./day
Land & Building (12000 Sq.MT) : Rs. 3.76 Cr
Plant & Machinery : Rs. 5.50 Cr
Working Capital for 2 Months : Rs. 03.03 Cr
Total Capital Investment : Rs. 12.49 Cr
Rate of Return : 23%
Break Even Point : 61%
INTRODUCTION
GYPSUM AND ITS TYPES
USES AND APPLICATION OF GYPSUM
B.I.S. SPECIFICATION
MARKET SURVEY
OVERVIEW OF CONSTRUCTION INDUSTRY & REAL ESTATE SECTOR
GUIDELINES FOR MANUFACTURE OF GYPSUM PLASTER IN MECHANIZED
PAN SYSTEM
GYPSUM PRODUCTION AND ITS USAGE IN CONSTRUCTION
PROPERTIES OF GYPSUM AS A BUILDING MATERIAL
MANUFACTURING PROCESS OF CALCINED GYPSUM
PROCESS FLOW DIAGRAM
DETAILS OF GYPSUM MINING & CALCINATION
ACTIVITIES IN GYPSUM PROCESSING
DETAILS OF GYPSUM PROCESSING AND CALCINATION
PRODUCTION OF PLASTER FROM NATURAL AND SYNTHETIC GYPSUM
TECHNICALITIES, EMISSION & ITS CONTROL IN GYPSUM PROCESSING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET