Detailed Project Report on ground calcium carbonate micronization plant

Detailed Project Report on ground calcium carbonate micronization plant


GROUND CALCIUM CARBONATE MICRONIZATION PLANT

[CODE NO.1653]  


Calcite is a carbonate of calcium (CaCO3)containing 56% CaO and 44% CO2. It is one of the important industrial minerals also known as 'Calc Spar'. Pure crystallised transparent variety of calcite is known as 'Iceland Spar' which is used as Nicol prism in optical instruments using polarised light.


     Calcite is the most abundant crystalline form of calcium carbonate (CaCO3)  Calcite limestone refers  to  a  high-calcium limestone. As for hardness of calcite is concerned, pure calcite has a hardness of 3 Mohs, whereas naturally occurring  limestone’s lie in the range of 2-4 Mohs.

     Regarding the formation and occurrence of limestone/calcite mineral, this is  widely distributed throughout  the  world  in deposits of varying sizes and degrees of purity.



COST ESTIMATION

Plant Capacity                                       30.00 MT/day    
 Land & Building (  1500 Sq.Mtr)              Rs. 2.15 Cr
Plant & Machinery                                  Rs 98.00 Lacs        
W.C. for 2 Months                                   Rs. 53.87 Lacs       
Total Capital Investment                          Rs 3.78 Cr            
Rate of Return                                           24%  
Break Even Point                                       58%


MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers

 
•            Introduction
•            Properties
•            BIS (Bureau of Indian Standard) Specifications & Requirements
•            Uses & Applications
•            Present Indian Market Position
•            Expected Future Demand
•            Export & Import Statistics Data
•            Names and Addresses of Existing Units (Present Manufactures)
•            List of Plant & Machineries
•            Miscellaneous Items and Accessories
•            Instruments, Laboratory Equipments and Accessories
•            Electrification, Electric Load and Water
•            Maintenance, Suppliers/Manufacturers of Plant and Machineries
•            Process of Manufacture with formulae if applicable
•            Flow Sheet Diagram
•            List of Raw Materials
•            Availability of Raw Materials
•            Requirement of Staff & Labour
•            Personnel Management
•            Skilled & Unskilled Labour
•            Requirement of Land Area
•            Built up Area
•            Plant Layout.
 
along with financial details as under:
 

Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be  for 5 to 10 Years
  Annexure  ::         Cost of Project and Means of Finance
  Annexure  ::         Output, Profitability and Cash Flow Chart
  Annexure  ::         Assessment of Working Capital requirements
  Annexure  ::         Sources of Finance
  Annexure  ::         Balance Sheets
  Annexure  ::         Break-Even Analysis and profitability analysis.
  Annexure  ::         Quantitative Details-Output/Sales/Stocks
  Annexure  ::         Sales Realisation        
  Annexure  ::         Raw Material Cost       
  Annexure  ::         Other Raw Material Cost             
  Annexure  ::         Packing Material Cost         
  Annexure  ::         Consumables, Store etc.,                    
  Annexure  ::         Employees Expenses            
  Annexure  ::         Fuel Expenses                 
  Annexure  ::         Power/Electricity Expenses    
  Annexure  ::         Repairs & Maintenance Exp.    
  Annexure  ::         Other Mfg. Expenses           
  Annexure  ::         Administration Expenses       
  Annexure  ::         Selling Expenses              
  Annexure  ::         Depreciation Charges - Profitability
  Annexure  ::         Depreciation Charges
  Annexure  ::         Interest and Repayment - Term Loans
  Annexure  ::         Tax on Profit
  Annexure  ::         Assumptions for Profitability workings
  Annexure  ::         Assessment of Working Capital

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