GALVANISED WIRE
[EIRI/EDPR/1400] J.C.177
INTRODUCTION
Mild Steel Galvanized steel wire popularly known as galvanized wire has extensive application in various field. It has got excellent demand in prestressed concrete product like railway sleeper, telegraph and telephone, electric pole etc. and also finds ample application in pre-casted cement product like pipes, frames of door and windows etc. On the other hand it has its own market in the field of strands and also its domestic demand can not be ignored. The M.S. Wire are drawn to required dia and then galvanized i.e. coating of zinc is employed on it, gives excellent anticorrosion property to steel wire.
As discussed above, these products have good demand in various fields. The more and more electrification and expansion of railway network associated with gauge conversion of railway track is expected to create huge market. On other hand the demand in the field of pre-casted cement product and domestic is expected to increase in many folds. Same way expansion of telephone network will also add demand. It is also used in strand which has got market in electrical and railways etc. G.I. Wires is also used in shipping in the form of round strand. Looking into above it has good market potential.
COST ESTIMATION
Plant Capacity 4 MT/Day
Land & Building (3000 sq.mt.) Rs. 1.40 Cr
Plant & Machinery Rs. 1.22 Cr
Working Capital for 2 Months Rs. 1.28 Cr
Total Capital Investment Rs. 4.20 Cr
Rate of Return 40%
Break Even Point 49%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
B.I.S SPECIFICATIONS
MARKET SURVEY
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS
PROPERTIES OF STEEL USED FOR FENCE WIRE
GALVANIZED STEEL BARBED WIRE FOR FENCING – SPECIFICATION
TECHNICAL SPECIFICATION FOR G. I. WIRE (3.15/4/5mm dia.)
MANUFACTURING PROCESS
WIRE DRAWING
DESCRIPTION OF A MODERN GALVANISING PLANT
PROCESS FLOW DIAGRAM
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)