Detailed project report on binding wire for construction purpose

BINDING WIRE FOR CONSTRUCTION PURPOSE
[CODE NO.3344]

In this competitive market of today, there are many manufacturers of mild steel binding wire (MS binding wire). This wire is used for the purpose of tying applications in the field of construction. This wire is used much in the construction sector for the purpose of tying rebars at specific joints which in turn assist in keeping the structure intact. The MS binding wire is also termed as annealed wire and is typically made of mild steel.

Binding wires constitute significant and essential component of construction and is very essential in the building processes. The binding wires are prepared much with annealing process, which in turn gives them strength, flexibility as well as softness along with required strength. The MS binding wires are usually designed and manufactured by skilled professionals using good quality raw material required for building safety.

There exist many high-grade quality manufacturers for binding wires. It is important that the manufacturing of these wires takes place with high international standards. These wires, as mentioned before, are used in construction processes as binding materials. These wires come in the form of cut wire or coil wire and have customized packaging as well as specifications. This binding wire depicts high durability and excellent performance and thus depicts high demand in the market.

There are various advantages of using perfect MS binding wire such as – having standard packing, correct size, extra softness, extra strength, consumption savings, and much more. As mentioned before, the application is mainly in the construction industry. Manufacturers such as Tata Steel are known for the superior quality and absolute reliability, and cater to the evolving needs of the customers.

The available sizes of MS binding wire are 0.61, 0.71, 0.91 and 1.22. The best of MS binding wires have consistent diameter, unmatched combination of strength and ductility, specific hallmark as well as softness and flexibility. The premium quality of MS binding wires have excellent finish as well as tensile strength. These wires are made of the best quality of raw materials and find application in re-processing industries, welding electrodes, product fasteners, and much more. These MS binding wires are flawlessly designed a per the evolving trends and demands of the customers.

In the growing competition in today’s world, it is important for competitors to understand the growing demands of customers and manufacture MS binding wires accordingly. The sizes and dimensions need to be well targeted and settled. The skilled professionals and technicians should exactly understand the properties of MS binding wire and put it to use as per its specifications. This wire has the required strength and hard core durability to be used for construction projects and suffices the best of purpose for allocated projects. There are wide number of applications of this steel wire and these need to be targeted well and understood well, as per the specifications of the set being manufactured. As per the growing competition, the best is being manufactured by the leading manufacturers of these wires for their commercial use and application.

COST ESTIMATION

Plant Capacity                   :       80.00 MT./day
land & Building (5000 Sq.Mtr)    : Rs. 4.45 Cr
Plant & Machinery      :       Rs. 3.36 Cr
Working Capital for 2 Months    : Rs. 17.80 Cr
Total Capital Investment    :    Rs. 26.05 Cr
Rate of Return        :    43%
Break Even Point       :   41%

INTRODUCTION
APPLICATION OF BINDING WIRE
B.I.S. SPECIFICATION
MARKET POSITION   11
STEEL WIRE INDUSTRY
THE OVERALL STEEL WIRE PRODUCTION SCENARIO IS AS FOLLOWS:
WIRE ROPE INDUSTRY IN INDIA
EXPORT DATA OF BINDING WIRE
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF BINDING WIRE
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
MANUFACTURERS/SUPPLIERS OF M.S BINDING WIRE
PROCESS FLOW CHART
MANUFACTURING PROCESS OF M.S BINDING WIRE
THE MAIN STEPS ARE GIVEN BELOW:
A TYPICAL WIRE DRAWING PROCESS LINE COMPRISES THE
   FOLLOWING STEPS:
(1) PRETREATMENT OF WIRE ROD OR WIRE ROD PREPARATION
(A) MECHANICAL DESCALING OF WIRE ROD
(B) CHEMICAL DESCALING (PICKLING) OF WIRE ROD
(2) DRAWING PROCESS
(A) DRY DRAWING PROCESS
(B) WET DRAWING OF WIRE
(3) HEAT TREATMENT OF WIRE
(A) BATCH ANNEALING
(B) CONTINUOUS (IN-LINE) ANNEALING
(4) STRESS-RELIEVING
(5) PICKLING
(6) PACKING
(7) MARKING
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
BULL BLOCK WIRE DRAWING MACHINE
(COMPELETE BINDING WIRE PLANT)
OIL FIRED LEAD BATH FURNACE
METAL TESTING MACHINE
PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATEFARM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
SUPPLIERS OF RAW MATERIALS
M.S BINDING WIRE ROD
SUPPLIERS OF (HCL) PICKLING ACIDS

APPENDIX – A:

1.     COST OF PLANT ECONOMICS
2.     LAND & BUILDING
3.     PLANT AND MACHINERY
4.     FIXED CAPITAL INVESTMENT
5.     RAW MATERIAL
6.     SALARY AND WAGES
7.     UTILITIES AND OVERHEADS
8.     TOTAL WORKING CAPITAL
9.     COST OF PRODUCTION
10.     PROFITABILITY ANALYSIS
11.     BREAK EVEN POINT
12.     RESOURCES OF FINANCE
13.     INTEREST CHART
14.     DEPRECIATION CHART
15.     CASH FLOW STATEMENT
16.     PROJECTED BALANCE SHEET

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