GALVANISED NUT & BOLT
[CODE NO.3850]
Fastener may be defined as any device, method or component used to hold or FASTEN two or more engineering components together.
Fasteners may be classified into groups and sub-groups according to the functions they perform. Probably the main division is into:
(a) Detachable fasteners (e.g. nut and bolt, screw, etc.);
(b) Non-detachable fasteners (e.g. rivet, weld, adhesive).
Fastener material can be important when choosing a fastener due to keeping in view the strength, brittleness, corrosion resistance, galvanic corrosion properties. Cost of course an important factor which determines which materials to choose from. Let us now see them in details.
Steel
Steel is the most common material used for making nuts and bolts and fastener material. These are available plain. They are also available with various surface treatments. These may include such as zinc plating, galvanization, and chrome plating.
The grade of steel to be used may vary largely based on your need. They are usually available in 4 standard grades.
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building (2000 sq.mt.) Rs. 1.47 Cr
Plant & Machinery Rs. 1.08 Cr
Working Capital for 2 Months Rs. 1.21 Cr
Total Capital Investment Rs. 4 Cr
Rate of Return 27%
Break Even Point 63%
STEEL
ALLOY STEEL
PRECISION HIGH TENSILE FASTENERS
BOLTS AND ITS TYPES
(A) ANCHOR BOLT
(B) MACHINE BOLT
(C) CARRIGE BOLT
(D) ELEVATOR BOLT
(E) T-BOLT
NUT AND ITS TYPES
ACORN NUT
T-NUT
SQUIRE NUT
COUPLING NUT
FLANGE NUT
USES AND APPLICATIONS
EFFECTIVE USE OF NUT AND BOLT
1. ASSEMBLY OF THREAD FASTENER COMPONENTS:
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR M.S BOLT
PROCESS FLOW CHART FOR H.T BOLT
PROCESS FLOW CHART FOR NUT
MANUFACTURING PROCESS OF BOLTS
BOLT FORMATION
THE VARIOUS MANUFACTURING PROCESS ARE NOW OUTLINED BRIEFLY
(1) RAW MATERIAL INSPECTION & STORAGE
(1) COLD HEADING
(2) TRIMMING
(3) MACHINING
(4) HEAT TREATMENT
(I) HARDENING
(II) TEMPERING
(III) QUENCH HARDENING
(5) SURFACE FINISHING
(6) THREAD ROLLING
(7) GALVANISING
THE HOT DIP GALVANIZING PROCESS
(8) INSPECTION FOR FORM, FIT & FUNCTION:
MANUFACTURE PROCESS OF NUTS
NUT FORMING
MARKET POSITION
INDUSTRIAL FASTENERS MARKET
THE INDUSTRIAL FASTENERS MARKET
INDIA INDUSTRIAL FASTENERS MARKET
MARKET SEGMENTATION
GROWTH FACTORS
THREATS
KEY PLAYERS PROFILED
THE INDUSTRIAL FASTENERS MARKET IS SEGMENTED AS BELOW.
INDUSTRIAL FASTENERS MARKET
BY COMMODITY
BY APPLICATION
BY GEOGRAPHY
INDUSTRIAL FASTENERS RAW MATERIAL OUTLOOK (REVENUE,
USD MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS PRODUCT OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
INDUSTRIAL FASTENERS APPLICATION OUTLOOK (REVENUE, USD
MILLION, 2014 - 2025)
INDUSTRIAL FASTENERS REGION OUTLOOK (REVENUE, USD MILLION,
2014 - 2025)
PRODUCT (REVENUE, USD MILLION; 2016-2026)
APPLICATION OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT AND SCREW TYPE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
BOLT SIZE OUTLOOK (REVENUE, USD MILLION; 2016-2026)
FINISHES OUTLOOK (REVENUE, USD MILLION; 2016-2026)
REGIONAL OUTLOOK (USD MILLION; 2016-2026)
PLANT LAYOUT
MANUFACTUERS/SUPPLIERS OF GI NUT AND BOLT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S ROD
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF ZINC
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DOUBLE STROKE COLD HEAD FORGING MACHINE
SUPPLIERS OF COMPELETE NUT AND BOLT MAKING PLANT
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF PHOSPHATING PLANT
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BOARING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DRILLING, LATHE, TAPING MACHINES
SUPPLIERS OF HEATREATMENT FURNACE
SUPPLIERS OF DG SETS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
SUPPLIERS OF HOT DIP GALVANISING PLANT
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET