FRUIT PULP & TOMATO PASTE
(MANGO PULP, TOMATO PASTE & OTHERS)
[CODE NO. 3058]
Guava is a pear or round shaped fruit growing in the tropical region. Guava is one of the most common plants abundantly grown in all regions of India. The trees are usually narrow and trunked. There is almost no bark in these trees. The fruit is characterized by white interior. The inside of the fruit is highly fleshy with a number of hard seeds. Guava fruit is one of the richest sources of Vitamin C. this fruit is widely acclaimed all over the world for its delicious taste and vitamin content. There is also a good amount of pectin in this fruit. A good quality commercial pulp is obtained by passing the guava fruit extracts through 0.7mm sieve.
India is the home of mangoes. A large number of varieties are found in almost all parts of the country. According to statistics collected by the Fruit Development Adviser, Uttar Pradesh, Tamil Nadu, Karnataka, Bihar and West Bengal lead in mango growing.
Among the numerous varieties, `Safaida' and `Duschri' of U.P. `Alphonso' of Ratnagiri, `Badami' of Mysore, `Benishan' of East Coast, and `Raspuri' `Neelam' and `Mulgoa' of Tamil nadu and Karnataka are the most important varieties for canning. The 'Bangalora' or `Totapari' mango which is an assured and heavy annual beater, and also yields an excellent pulp or juice, is sometimes canned to give a fairly good canned product. Juicy and fibrous varieties are not quite suitable for canning. They are mostly used for making juice, squash, nectar, chutney and pickles.
The mango is one of the oldest tropical fruits and has been cultivated by man for over 1000 years, originating apparently in Indo-Burma region. to the large population of Asia, particularly Southern Asia and Malaysia, the mango plays the role as the major fruit of the region, much as the apple looms in importance in North America and Europe.
The fruit is eaten in its raw, fresh form when ripe. Unripened fruits are commonly used for preparing jellies, jams and preserves. Mango blends well with numerious processed foods, such as ice creams. The pulp of the fruit is soft and tasty (pequant). Some persons not subtle presence of a turpentine like characteristics in some varieties although the aroma is delicately pleasant. It is also used to prepare squash, nectar beverages etc.
Tomato Pulp
Tomato pulp is a very much popular item derived from tomato fruit. It is a ground form of tomato from which skin and seeds are removed. Tomato is rich in vitamins A,B,C. This fruit is a very delicious refreshing and appetizing eatable item.
Tomato can not be kept as such for a long period. Hence large quantities were being wasted in the past due to the delay in processing. By the introduction of tomato pulp, it become possible to serve the fruit for a longer period in the form of tomato pulp.
Tomato pulp is a ground form of tomato having only 6 % solid content. A wide variety of products are available by processing tomato pulp. It is used for the production of sauce, ketch up, juice etc. from tomato.
Tomato pulp is usually manufactured from tomato fruit by the use of a pulping machine. Best quality products are obtainable by the selection of proper equipments and use of good quality tomatoes.
Tomato pulp has been included in the processed fruits and vegetable group of food processing industry. A food processing industry is a link between the agricultural and industrial sectors, between the farmers and consumers . Priority is to be given minimizing post harvest losses that occur during handling transport, storage, distribution and marketing.
This industry is pre-occupied with preservation through various processes the perishable goods during their seasons of plenty for the future use and wider distribution.
COST ESTIMATION
Plant Capacity : 5.00 Ton/day
Land & Building (4000 Sq.Mtr) : Rs, 2.61 Cr
Plant & Machinery : Rs. 85.00 Lacs
Working Capital for 2 Months : Rs. 75.54 Lacs
Total Capital Investment : Rs. 4.26 Cr
Rate of Return : 15%
Break Even Point : 67%
INTRODUCTION
USES AND APPLICATIONS
VARITIES AND AREA OF CULTIVATION AND PROCESING OF MANGO PULP
PROPERTIES AND COMPOSITION OF MANGO
PROPERTIES AND CHARACTERISTICS OF TOMATO PULP
SPECIFICATION OF GUAVA PULP
USES OF WHITE GUAVA PULP
CHARACTERISTICS AND MICROPIOLOGICAL STATUS OF GUAVA PULP
B.I.S. SPECIFICATION
SPECIFICATION OF PINEAPPLE PULP
REQUIREMENTS AND SAMPLING OF MANGO PULP
SPECIFICATION OF PAPAYA PULP
SPECIFICATION OF LITCHI PULP
TOMATO AND ITS COMPOSITION
GLOBAL MARKET POSITION
OVERVIEW OF FRUITS IN INDIA
MARKET POSITION
EXPORT OF MANGO PULP
CANNED MANGO PULP
DETAILED EXPORT DATA OF MANGO PULP
VARIETY OF MANGO PULP AND EXPORT
EXPORT DATA OF FRUIT PULPS
EXPORT DATA OF PINEAPPLE PULPS
MANUFACTURING PROCESS OF MANGO PULP
MANUFACTURING PROCESS AND PARAMETERS OF ALPHONSO MANGO PULP
MANUFACTURING PROCESS OF FRUIT PULP
MANUFACTURING PROCESS OF MANGO PULP (CFTRI PROCESS)
FLOW SHEET FOR PRODUCTION OF CANNED MANGO PULP
AVAILABILITY OF RAW MATERIAL
VARIETIES OF MANGOS IN INDIA
AVERAGE CONSTITUENTS OF RAW MANGO
MANUFACTURING PROCESSES OF PINEAPPLE PULP
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESSES OF PAPAYA PULP (RED & YELLOW)
MANUFACTURING PROCESSB OF LITCHI PULP
MANUFACTURING PROCESS IN DETAILS
CHEMICAL PRESERVATIVES
OUTLINE OF THE CANNING PROCESS
DETAILS OF CANNING
SPECIFICATIONS OF LACQUERED TIN CANS
FLOW SHEET OF MANGO PULP
MANUFACTURING PROCESS OF TOMATO PULP
PULPING MACHINE
QUALITY CONTROL
MANUFACTURING PROCESS OF TOMATO PUREE/PASTE
QUALITY CONTROL
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF GUAVA PULP
PROCESS FLOW DIAGRAM OF GUAVA PULP
PROCESS FLOW FOR GUAVA PULP AND TOMATO PASTE
SUPPLIERS OF RAW MATERIALS
MANGOES, TOMATOES AND GUAVA ARE LOCALLY AVAILABLE.
SUPPLIERS OF PLANT AND MACHINERY
MISCELLANEOUS PACKAGING & LAMINATION MACHINERY
IMPORTED PLANT & MACHINERY SUPPLIERS ADDRESSES
EFFLUENT TREATMENT
QUALITY CONTROL PROCEDURE/ PARAMETERS
PLEMENTATION SCHEDULE
EFFLUENT TREATMENT AND DISPOSAL
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
LIST OF MACHINERY AND EQUIPMENTS
TECHNICAL DATA
TECHNICAL DESCRIPTION
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
