FERRO SILICON BY SMELTING PROCESS
[CODE NO 1519]
Ferro alloys are used in making alloy steels and castings of different special types as addition agents. Ferro alloys are usually made in electric-are furnaces. Alloy steel have often greater limitations on tramp element concentrations than plain carbon steels.
Municipal ferrows scraps is largely used as part of the furnace charge to produce ferro alloys. Incinerated scrap is preferred because all of the consuminats are eleminiated though this source leaves a significant proportion of tin & copper impurities, yes due to the fact that ferro alloy is typically only a small addition to the final steel, the dilution of impurities, contained in the ferro alloy, results in acceptable oncentrations.
Cost Estimation
Plant Capacity 23.33 MT/Day
Land & Building (100000 Sq.Mtr) Rs.4.99 Cr
Plant & Machinery Rs.2.27 Cr
W.C. for 1 Month Rs. 4.38 Cr
Total Capital Investment Rs. 12.24 Cr
Rate of Return 49%
Break Even Point 74%
MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers
• Introduction
• Properties
• BIS (Bureau of Indian Standard) Specifications & Requirements
• Uses & Applications
• Present Indian Market Position
• Expected Future Demand
• Export & Import Statistics Data
• Names and Addresses of Existing Units (Present Manufactures)
• List of Plant & Machineries
• Miscellaneous Items and Accessories
• Instruments, Laboratory Equipments and Accessories
• Electrification, Electric Load and Water
• Maintenance, Suppliers/Manufacturers of Plant and Machineries
• Process of Manufacture with formulae if applicable
• Flow Sheet Diagram
• List of Raw Materials
• Availability of Raw Materials
• Requirement of Staff & Labour
• Personnel Management
• Skilled & Unskilled Labour
• Requirement of Land Area
• Built up Area
• Plant Layout.
along with financial details as under:
Summary of Capital Cost of Project
Land & Side Development Exp.
Buildings
Plant & Machineries
Misc. Fixed Assets
Technical Know how Fees & Exp.
Preliminary Expenses
Pre-operative Expenses
Provision for Contingencies
below mentioned financial statements (Annexure) will be for 5 to 10 Years
Annexure :: Cost of Project and Means of Finance
Annexure :: Output, Profitability and Cash Flow Chart
Annexure :: Assessment of Working Capital requirements
Annexure :: Sources of Finance
Annexure :: Balance Sheets
Annexure :: Break-Even Analysis and profitability analysis.
Annexure :: Quantitative Details-Output/Sales/Stocks
Annexure :: Sales Realisation
Annexure :: Raw Material Cost
Annexure :: Other Raw Material Cost
Annexure :: Packing Material Cost
Annexure :: Consumables, Store etc.,
Annexure :: Employees Expenses
Annexure :: Fuel Expenses
Annexure :: Power/Electricity Expenses
Annexure :: Repairs & Maintenance Exp.
Annexure :: Other Mfg. Expenses
Annexure :: Administration Expenses
Annexure :: Selling Expenses
Annexure :: Depreciation Charges - Profitability
Annexure :: Depreciation Charges
Annexure :: Interest and Repayment - Term Loans
Annexure :: Tax on Profit
Annexure :: Assumptions for Profitability workings
Annexure :: Assessment of Working Capital
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