ALUMINIUM COIL COATING FOR ACP AND ROOFING INDUSTRY (PRODUCTION CAP: 20 MT/DAY)
[EIRI/EDPR/4693] J.C.: 2910XL
Aluminum is a silvery white crystalline solid tensile strength (Annealed)-6800 psi, cold rolled 16000 psi and form Protective coating of aluminum oxide approximately 50 and strong thick Which make it highly resistance to ordinary corrosion.
The advantages of aluminum coil (coated) such as light weight strength corrosion resistance durability easy in fabrication attractive appearance and easy maintenance make it a popular material for use in modern building.
Aluminum required for use in building construction as coated is available from large scale manufacture such as hindalco, balco, nalco etc as extruded section such a coil and in various shape and size for specific use.
Coated aluminum coil have good appearance and finish and the maintenance expense are almost negligible.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (8000 sq.mt.) Rs. 5.85 Cr
Plant & Machinery Rs. 12.50 Cr
Working Capital for 1 Month Rs. 24.24 Cr
Total Capital Investment Rs. 43.22 Cr
Rate of Return 46%
Break Even Point 38%
CONTENTS
INTRODUCTION
B.I.S SPECIFICATIONS
PROPERTIES
USES AND APPLICATION
MARKET POSITION
THE INDUSTRY AND THE COIL COATING MARKET IN INDIA
INDIAN SCENARIO
GALVANIZED SHEET
MARKET POTENTIALS FOR COLOUR-COATED SHEET
COLOUR-COATED SHEET
FORECAST FOR COLOUR COATED SHEET IN INDIA
CONCLUSION
STATE OF THE ART SCENE (INTERNATIONAL)
GLOBAL SCENARIO
SALIENT FEATURES OF CONTEMPORARY TECHNOLOGIES
LATEST TRENDS IN INTERNATIONAL LEVEL AND THEIR RELEVANCE TO LOCAL CONDITIONS
PRESENT TRENDS IN SELECTION OF MAIN TECHNOLOGICAL PROCESS & MAIN EQUIPMENTS IN VARIOUS SECTIONS OF THE COIL COATING LINE
(A) CLEANING SI PRE-TREATMENT SECTION
(B) COATING PROCESS
(C) PRINTING
(D) CURING
(E) LAMINATING
(FL EMBOSSING
(G) VARIOUS TYPES OF PAINT COATING/LAMINATES
LATEST DEVELOPMENTS AT INTERNATIONAL LEVEL
STATUS OF THE INDIAN INDUSTRY
TECHNOLOGY ABSORPTION AND GAPS
TECHNOLOGY ABSORPTIONS AND INDIGENISATION
RAW MATERIALS
DEVELOPMENT & TECHNICAL SERVICES CENTRE
COMPARISON BETWEEN STUDIED UNITS
TECHNOLOGY GAPS
(A) PRODUCT GAPS
(B) PROCESS GAPS
COATING PROCESS
(C) APPLICATION GAPS
THRUST AREAS OF INDIGENOUS TECHNOLOGY, TARGETS, METHODOLOGY AND RESOURCES
(A) THRUST AREAS
(B) METHODOLOGY & RESOURCES
RAW MATERIALS
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS
TREATMENTS AND COATINGS
CLEANING AND ETCHING
PRETREATMENT
COATINGS
ANODIC FILMS
SPECIAL PROPERTIES
COIL COATING LINES
OPERATIONAL REQUIREMENTS
MECHANICAL FEATURES
UNCOILING AND STRIP JOINING
TENSION LEVELLING
ENTRY ACCUMULATOR
DEGREASING, RINSING, DRYING
PRETREATMENT
COATING
DRYING AND STOVING OVENS
A TYPICAL OVEN MAIN FEATURES ARE:
EXIT SECTION AND RE-COILING
PROCESS CONTROL
PLANT LAYOUT
SUPPLIERS OF PVDC
SUPPLIERS OF ALUMINIUM COATED COILS
SUPPLIERS OF ALUMINIUM COILS
SUPPLIERS OF ALUMINIUM COATING LINE
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF SPRAY DRYERS
SUPPLIERS OF OVEN
SUPPLIER OF ETP PLANT
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF DG SETS
SUPPLIERS OF ELECTRICAL TRANSFORMERS
SUPPLIERS OF WEIGHING MACHINE
DIESEL GENERATOR
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF MACHINE SHOP TOOLS
SUPPLIERS OF JIGS AND FIXTURES
SUPPLIERS OF TESTING EQUIPMENT
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF DECOILERS
SUPPLIERS OF COOLING MACHINES
SUPPLIERS OF DEGREASING EQUIPMENT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)