ALUMINIUM COMPOSITE PANEL (CAP: 4333.334 SQ.MT/DAY)
[EIRI/EDPR/4487] J.C.: 2703XL
INTRODUCTION
Aluminium Composite Panels (ACP) are mainly light-weight composite material consisting of two pre-finished aluminium cover sheets heat-bonded (laminated) to a core made of polyethylene plastic material, available in 3mm, 4mm, and 6mm thicknesses after finishing and can be curved and bent to form corners. These panels are used widely as exterior covering of commercial buildings and corporate houses. While adding to aesthetic beauty of the structure, they are also resistant to acid, alkali salt spray, pollution and provide good thermal as well as sound insulation. These Panels are widely used due easy maintenance in almost any kind of climate through normal wash with water and mild detergent that ensures long lasting performance.
An aluminium composite panel (ACP) consists of two foil-coated aluminium sheets (typically around 0.5mm in thickness) bonded to a core (around 2 to 5mm thick). Depending on the panel, this core may be aluminium, mineral, or a thermoplastic polymer (usually polyethylene).
COST ESTIMATION
Plant Capacity 4333.334 sq.mt./Day
Land & Building (6000 sq.mt.) Rs. 7.56 Cr
Plant & Machinery Rs. 2.22 Cr
Working Capital for 2 Months Rs. 10.43 Cr
Total Capital Investment Rs. 20.78 Cr
Rate of Return 54%
Break Even Point 37%
CONTENTS
INTRODUCTION
TYPES OF ACPS
1. FR
2. A2
FEATURES
PE ALUMINIUM COMPOSITE PANEL:
MIRROR FINISH ALUMINIUM COMPOSITE PANEL:
PROPERTIES
PHYSICAL PROPERTIES
MECHANICAL PROPERTIES
INDOBOND PANEL DIMENSION
ADVANTAGES OF ALUMINUM COMPOSITE PANELS
USES & APPLICATION
WIDE APPLICATION
THE IMPLEMENTATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
COIL COATING LINES
(1) UNCOILING AND STRIP JOINING
(2) TENSION LEVELLING
(3) ENTRY ACCUMULATOR
(4) PRETREATMENT
(5) COATING
(6) DRYING AND STOVING OVENS
THE MAIN FEATURES OF OVEN ARE:
(7) EXIT SECTION AND RE-COILING
QUALITY CONTROL
QUALITY
A. PRE-PRODUCTION INSPECTION
ALUMINIUM
PLASTIC GRANULES
ADHESIVE FILM
PROTECTIVE FILM
FOLLOWING TEST ARE CONDUCTED ON THE FINISHED ALUMINIUM COMPOSITE PANELS
MARKET POSITION
GLOBAL ALUMINUM COMPOSITE PANEL MARKET, BY REGION, 2015 (%) (USD MILLION)
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANELS (ACP)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ALUMINIUM COIL
SUPPLIERS OF PE GRANNULES
SUPPLIERS OF ADHESSIVE FILM
SUPPLIERS OF PVDF
SUPPLIERS OF PRIMER
SUPPLIERS OF CHROMATE CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ACP PRODUCTION LINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)