FERRIC AND NON FERRIC ALUM
(CODE NO.1927)
Aluminium sulfate (Al2(SO4)3), commonly called alum, is produced as white crystals which are non-combustible and soluble in water. This .dry. hydrate (Al2(SO4)3.14H2O) is 17% Al2O3 and is also sold as a 47% w/w aluminium sulfate solution which is 8% Al2O3. It is also sold in solid form as kibbled, ground or dust.
Alum are represented by the general formula R1/2 SO4, R2"(SO4)3.24.H2O. Where R and R"are respectively monovalent and trivalent radicals. They are usually the double salts of ammonium, potassium or sodium sulphate with aluminium. Chromium or iron sulphate and are readily preparedy by concentrating and cooling a solution containing molecular proportions of the Component Sulphate.
Ferric and Non Ferric Alum is marketed in various grades. The cheapest grade called "alum cake". Potash alum also known as alum alumen.
Ferric alumin is aluminium sulphate containing iron obtained from the bauxite ore. Potash alum is prepared from its naturally occurring minerals such as alunite and Ratinite, but in India these do not occur in appreciable quantities. Alum was formerly prepared from alum shales by roasting them in year and leaching it out with water. Alum is now produced in India by crystallizing together equivalent produced in India by Crystallizing together equivalent proportion of potassium sulphate and aluminium sulphate. The solution is concentrated and the crystals are separated out are melted to yield lump alum or recrystalized to obtain large crystals.
COST ESTIMATION
Plant Capacity 25.00 TON/day
Land & Building (8000 Sq.Mtr) Rs. 6.30 Cr
Plant & Machinery Rs. 2.50 Cr
W.C. for 3 Months Rs. 1.78 Cr
Total Capital Investment Rs. 10.88 Cr
Rate of Return 23%
Break Even Point 58%
INTRODUCTION
CHARACTERISTICS & SPECIFICATION
USES & APPLICATIONS
B.I.S. SPECIFICATIONS
FERRIC & NON-FERRIC ALUM PLANT
RAW MATERIALS
MARKET SURVEY
INDIAN DEMAND FOR ALUM
PRODUCTION (IN TONS) OF ALUM IN INDIA
INSTALLED CAPACITY, CAPACITY UTILIZATION & PRODUCTION OF ALUM
APPARENT CONSUMPTION OF ALUM
ESTIMATED DEMAND
DEMAND SUPPLY GAP
GLOBAL SCENARIO OF ALUM
IMPORTANT GLOBAL MANUFACTURERS
GLOBAL PRODUCTION OF ALUM
PRESENT MANUFACTURERS/SUPPLIERS OF FERRIC
AND NON FERRIC ALUM
PROCESS OUTLINES FOR ALUMINIUM SULFATE MANUFACTURE
MANUFACTURING PROCESS OF NON FERRIC
ALUMINIUM SULPHATE (ALUM)
DETAILED PROCESS DESCRIPTION
REQUIREMENT FOR ALUMINIUM SULPHATE (NON FERRIC)
METHODS OF TEST FOR ALUM, NON FERRIC (ALUMINIUM SULFATE)
DETERMINATION OF ARSENIC
DETERMINATION OF THE AMMONIUM SALTS
SAMPLING OF ALUM, NON FERRIC (ALUMINIUM SULPHATE)
BLOCK DIAGRAM TO PRODUCE ALUMINIUM SULPHATE NON FERRIC (17% TO 18%) ALUMINA CONTENT IN GRANULES (2MM TO 4MM) AND FLAKES FORM FERRIC ALUM PLANT
ALUM (FERRIC AND NON-FERRIC)
MATERIAL SAFETY DATA SHEET OF ALUMINIUM SULPHATE
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS OF FERRIC & NON-FERRIC ALUM PLANT
TO GET REQUIRED CERTIFICATION & OTHER FORMALITES FOR EXPORTING NON FERRIC ALUMINIUM SULPHATE
ADDRESSES OF CONSULTANTS
ADDRESSES OF PILOT PLANT SUPPLIERS
SUPPLIERS OF RAW MATERIAL (INDIAN)
SUPPLIERS OF RAW MATERIALS (GLOBAL)
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF PLANT AND MACHINERIES (IMPORTED)
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET