DISTILLERY (ENA & IMFL)
[CODE NO. 3085]
Neutral spirit is ethanol, which will only have the characteristic taste and odour of ethanol. It is manufactured from molasses, grains and other carbohydrate raw materials.
In order to classy the different types of neutral spirit according to the raw materials used for the manufacture, the value of the raw material should be prefixed as follows.
Molasses Neutral Spirit
Neutral spirit made from molasses will be called molasses neutral spirit.
Grain Neutral Spirit, Neutral spirit made from grain or malt will be named as grain neutral spirit.
Similarly prefix will be used according to raw material used for manufacture.
Pure Ethyl Alcohol C2 H2O also known as absolute alcohol is a colorless mobile inflammable liquid. The term alcohol was first applied to the spirits of wine ethyl alcohol and now it refers to a series of substances with similar characteristics ethyl alcohol is the active constituent of all intoxicating liquors obtained by the fermentation of starchy materials. It is
present in the days prepared in immense quantities chiefly by fermentation and finds numerous industrial uses, and is also
being used as a motor fuel.
Starch bearing materials potatoes, rice wheat maize etc. form another important source of alcohol potatoes were extensively used for the manufacture of alcohol in Germany before the War 1st. Alcohol produced from grains costs more than that produced from molasses and grains are chiefly used for the production of potable liquors. Alcohol possesses excellent solvent properties, and it is used for the extraction of several drugs and for the manufacture of tinctures and others medicinal preparation. It is also employed for the extraction of essential oils, and for the preparation of perfumes, essences and flavours.
For a developing country like India, where the basic organic chemical Industry had to take a start from the available source, ethyl alcohol has been found to be a suitable raw material for a variety of products. So it was in the fitness of things that India started some of the major thermoplastics and chemical intermediates from alcohol.
COST ESTIMATION
Plant Capacity : 55.00 KL/day
Land & Building (80000 Sq.MT) : Rs. 33.56 Cr
Plant & Machinery : Rs. 45.00 Cr
Working Capital for 1 Month : Rs. 9.04 Cr
Total Capital Investment : Rs. 90.45 Cr
Rate of Return : 29%
Break Even Point : 50%
INTRODUCTION
USES AND APPLICATION
B.I.S. SPECIFICATION
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION
DETAILS OF ETHYL ALCOHOL
DIFFERENT ALCOHOLIC DRINK
PROPERTIES
MARKET SURVEY
MANUFACTURING BY DISTILLERIES
OVERVIEW
LIQUOR MARKET: FEATURES
FUTURE
SELECTED COMPANY WITH THEIR BRAND NAME
SCENARIO OF MAIZE IN INDIA
PRESENT MANUFACTURERS OF ENA
MANUFACTURING PROCESS OF ENA FROM MAIZE
PROCESS FLOW DIAGRAM
PROCESSING DETAILS OF ETHANOL FROM GRAIN
PACKAGING AND MARKING OF ENA
HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL
TESTING METHOD FOR ENA
MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL
PROCESS OF IMFL BOTTLING
PROCESS FLOW DIAGRAM FOR IMFL BOTTLING PLANT
PROCESS DESCRIPTION
LIST OF MACHINERY AND EQUIPMENTS USED IN ALCOHALIC BEVERAGES PLANT
PROCESS FLOW CHART OF ALCOHOLIC BEVERAGES PROCESSING PLANT
PRODUCTION OF BRANDY
PRODUCTION OF SPIRIT FOR GIN
MANUFACTURING PROCESS OF WHISKY
GENERAL PLANT LAYOUT GMP/GHP CRITERIA FOR PLANT
EFFLUENT TREATMENT AND DISPOSAL
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
VARIOUS TYPES OF INDUSTRIAL ALCOHOL
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF IMFL BOTTLING PLANT AND EQUIPMENTS
SUPPLIERS OF COMPLETE PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
